🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Generation Covered Years: 2005, 2006, 2007, 2008, 2009 Codes Model Codes: RSV Mille Tuono (derived from RSV Mille platform) 👋 Introduction Market Position Segment: High-performance naked sportbike Target Audience: Enthusiasts and owners seeking in-depth knowledge for maintenance and repair. Competitive Analysis Competitors: Ducati Monster series, Triumph Speed Triple, KTM Super Duke R. Key Features Model Philosophy: Stripped-down, aggressive performance derived from the RSV Mille superbike, offering raw power and dynamic handling. 📋 Manual Details Coverage Areas Primary Focus: Complete Service and Repair Page Count Estimated Pages: 400+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, tuning, fuel injection system, ignition system, cooling system, lubrication system. Drivetrain: Clutch operation, gearbox disassembly and assembly, final drive chain and sprockets. Chassis: Frame inspection and repair, suspension systems (front forks, rear shock absorber), steering system. Brakes: Brake system overhaul, hydraulic components, bleeding procedures, pad and rotor replacement. Electrical: Wiring diagrams, component testing, starter system, charging system, lighting, instrumentation. Bodywork: Fairing removal and installation, seat, fuel tank, fenders. Fuel System Components: Fuel pump, injectors, pressure regulator, throttle bodies. Exhaust System: Inspection and maintenance of exhaust components. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug service, chain adjustment, brake fluid replacement. Troubleshooting: Diagnostic procedures for common faults, error code interpretation (if applicable). Repair: Detailed step-by-step repair instructions for all major mechanical and electrical components. Rebuilds: Engine and gearbox rebuild procedures, including torque specifications and tolerances. Suspension Setup: Detailed guidelines for adjusting front and rear suspension for various riding conditions and rider preferences. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and gearbox overhauls. Diagnostics: Detailed diagnostic procedures for identifying and resolving mechanical and electrical issues. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Image Resolution: High-resolution, suitable for printing with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Format) Searchability Text Search: Searchable PDF text allows for quick location of information. ⚙️ Engine Specifications Primary Engine Type: V-Twin, Four-stroke, Liquid-cooled Displacement: 998 cc (ccm) Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 11.8:1 Performance Horsepower: ~130 hp (97 kW) @ 9,500 rpm (approximate) Torque: ~96 Nm (71 lb-ft) @ 7,000 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (Weber Marelli, or similar EFI system) Fuel Type: Unleaded Premium Gasoline (95 RON or higher recommended) Ignition System: Digital Electronic Ignition Cooling System Type: Liquid-cooled, with radiator and fan Lubrication System: Wet sump lubrication system Engine Codes Engine Variant: Rotax 998cc V-Twin (derived from RSV Mille) 🔧 Transmission Standard Type: 6-Speed Manual Features Clutch: Hydraulically operated, Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2,030 mm (80 in) Width: Approx. 760 mm (30 in) Height: Approx. 1,160 mm (45.7 in) Wheelbase: Approx. 1,410 mm (55.5 in) Weights Dry Weight: Approx. 185 kg (408 lbs) Wet Weight: Approx. 205 kg (452 lbs) (with all fluids) 🛡️ Safety Features Ratings Crash Test: N/A (Motorcycle safety is assessed differently than automobiles) Active Features Brakes: Dual 320mm front discs with 4-piston calipers, 220mm rear disc with 2-piston caliper. (Optional ABS may be available on some later models, but not standard for this period's Tuono 1000.) Suspension: Adjustable front and rear suspension for optimized handling and stability. Passive Features Lighting: Halogen headlight, LED taillight, turn signals. 💡 Technology Features Infotainment Display: Analog tachometer, digital speedometer, fuel gauge, and LCD multi-function display. Driver Assistance ABS: ABS was not standard on most Tuono 1000 models from this era, check specific model for availability. Connectivity Features: No integrated connectivity features (Bluetooth, smartphone integration) common in modern motorcycles. 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km (3,700 miles) or 12 months, whichever comes first. Air Filter: Inspect every 6,000 km (3,700 miles), replace as needed or every 12,000 km (7,500 miles). Spark Plugs: Replace every 12,000 km (7,500 miles). Coolant Flush: Every 24,000 km (15,000 miles) or 24 months. Brake Fluid Replacement: Every 24 months, regardless of mileage. Fluid Specifications Engine Oil: SAE 10W-40 Synthetic Motorcycle Oil, meeting API SG/SH/SJ or JASO MA specifications. (e.g., Motul 5100 10W-40) Coolant: Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water. (e.g., Motul Motocool Expert) Brake Fluid: DOT 4 brake fluid. Clutch Fluid: DOT 4 brake fluid (same as brake system). Known Issues Electrical Connectors: Corrosion or looseness in electrical connectors can lead to intermittent issues, particularly in older models. Thorough inspection and dielectric grease are recommended. Fuel Pump: Occasional fuel pump failures reported, requiring replacement. Regulator Rectifier: While not as common as some other brands, monitoring charging system voltage is advisable. Clutch Slave Cylinder: Leaking clutch slave cylinder seals can occur over time....