Chevrolet Corvette 2005 2006 2007 2008 2009 Service Repair Manual
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The Chevrolet Corvette C6, produced from 2005 to 2009, represents a significant evolution in the iconic American sports car lineage. Engineered as a front-engine, rear-wheel-drive performance machine, it offers a compelling blend of raw power, sophisticated handling, and modern design. Available with potent V8 engines, including the LS2, LS3, and the track-focused LS7 in the Z06 variant, the C6 delivers exhilarating acceleration and a dynamic driving experience. Its chassis, characterized by a balanced layout and advanced suspension systems, provides exceptional roadholding, making it a formidable competitor in its segment. The C6 generation emphasized improved aerodynamics, a more refined interior, and integrated technology, solidifying its reputation for engineering excellence and driver engagement. This comprehensive Factory Workshop Service Repair Manual provides detailed guidance for the maintenance, diagnosis, and repair of Chevrolet Corvette C6 models from 2005 through 2009, covering engine variants such as the LS2, LS3, and Z06 LS7, and trim levels including Base, Z51, Z06, and Grand Sport. Within its extensive pages, you will find in-depth information on all major vehicle systems, including powertrain, transmission, chassis, brakes, electrical systems, and body. The manual details routine maintenance procedures, diagnostic troubleshooting strategies, component repair and replacement steps, and the use of specialized tools. With high-resolution illustrations and clear explanations, this resource is an essential tool for owners, technicians, and mechanics seeking to maintain the performance and longevity of their Corvette. 🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Model Generation: C6 Model Years: 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: C6 👋 Introduction Market Position Segment: Front-engine, rear-wheel-drive sports car Competitors: Porsche 911, Jaguar XK, Aston Martin V8 Vantage, BMW M models, Mercedes-Benz AMG models Key Features Performance Focus: Emphasis on powerful V8 engines, balanced chassis, and driver engagement Design Evolution: Modern interpretation of classic Corvette styling with improved aerodynamics and interior refinement Technology Integration: Introduction of advanced electronics, including Magnetic Ride Control (optional) and performance traction management 📋 Manual Details Coverage Areas Covered Years: 2005-2009 Engine Variants: LS2, LS3, Z06 LS7 Trim Levels: Base, Z51, Z06, Grand Sport Page Count Estimated Pages: 2000-3000 (estimated for comprehensive factory service manual) Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel, lubrication, cooling, exhaust, ignition, emission controls, engine management (ECM/PCM) Transmission Drivetrain: Manual and automatic transmission systems, clutch, driveshaft, differential, axles, hubs Chassis Suspension: Front and rear suspension, steering system, power steering, wheels, tires Brakes: Brake system (hydraulic, ABS, traction control, stability control), brake components Electrical: Battery, charging system, starting system, lighting, instruments, infotainment, body control modules (BCM), wiring diagrams, fuses, relays Body: Body construction, exterior panels, doors, windows, seats, interior trim, HVAC system Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), systematic troubleshooting guides, component testing procedures Component Repair Replacement: Engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Format Detail: Typically provided as a searchable PDF, allowing for easy navigation and printing of specific sections Print Quality Illustrations: Hi-resolution illustrations, photos, and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 2005 2007: LS2 Engine Code 2008 2009: LS3 Engine Displacement Ls2: 6.0 L (364 cu in) Engine Displacement Ls3: 6.2 L (376 cu in) Engine Configuration: V8, naturally aspirated, pushrod overhead valve (OHV) Performance Horsepower Ls2: 400 hp @ 6000 rpm Torque Ls2: 400 lb-ft @ 4400 rpm Horsepower Ls3: 430 hp @ 5900 rpm (436 hp with performance exhaust) Torque Ls3: 424 lb-ft @ 4600 rpm (428 lb-ft with performance exhaust) Horsepower Ls7 Z06: 505 hp @ 6300 rpm Torque Ls7 Z06: 470 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Sequential fuel injection (SFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU Type: GM ECM (Engine Control Module) / PCM (Powertrain Control Module) 🔧 Transmission Standard Standard Transmission: 6-speed manual transmission (Tremec TR6060 for LS2/LS3, Tremec TR6060 Z06 for LS7) Optional Optional Transmission: 6-speed automatic transmission (GM 6L80E) Features Transmission Cooling: Transmission fluid cooler integrated into radiator or auxiliary cooler Clutch Type: Hydraulically actuated, single-plate dry clutch (manual transmission) 📐 Dimensions Exterior Length: 179.7 inches (4564 mm) Width: 72.6 inches (1844 mm) Height: 49.1 inches (1247 mm) Wheelbase: 105.7 inches (2685 mm) Weights Curb Weight Coupe: Approx. 3150-3250 lbs (1429-1474 kg) Curb Weight Convertible: Approx. 3300-3400 lbs (1497-1542 kg) Curb Weight Z06: Approx. 3132 lbs (1421 kg) Cargo Cargo Volume Coupe: 22.4 cu ft (634 L) Cargo Volume Convertible: 11.4...
The Chevrolet Corvette C6, produced from 2005 to 2009, represents a significant evolution in the iconic American sports car lineage. Engineered as a front-engine, rear-wheel-drive performance machine, it offers a compelling blend of raw power, sophisticated handling, and modern design. Available with potent V8 engines, including the LS2, LS3, and the track-focused LS7 in the Z06 variant, the C6 delivers exhilarating acceleration and a dynamic driving experience. Its chassis, characterized by a balanced layout and advanced suspension systems, provides exceptional roadholding, making it a formidable competitor in its segment. The C6 generation emphasized improved aerodynamics, a more refined interior, and integrated technology, solidifying its reputation for engineering excellence and driver engagement.
This comprehensive Factory Workshop Service Repair Manual provides detailed guidance for the maintenance, diagnosis, and repair of Chevrolet Corvette C6 models from 2005 through 2009, covering engine variants such as the LS2, LS3, and Z06 LS7, and trim levels including Base, Z51, Z06, and Grand Sport. Within its extensive pages, you will find in-depth information on all major vehicle systems, including powertrain, transmission, chassis, brakes, electrical systems, and body. The manual details routine maintenance procedures, diagnostic troubleshooting strategies, component repair and replacement steps, and the use of specialized tools. With high-resolution illustrations and clear explanations, this resource is an essential tool for owners, technicians, and mechanics seeking to maintain the performance and longevity of their Corvette.
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Model Generation:
C6
Model Years:
2005, 2006, 2007, 2008, 2009
Codes
Chassis Code:
C6
👋 Introduction
Market Position
Segment:
Front-engine, rear-wheel-drive sports car
Competitors:
Porsche 911, Jaguar XK, Aston Martin V8 Vantage, BMW M models, Mercedes-Benz AMG models
Key Features
Performance Focus:
Emphasis on powerful V8 engines, balanced chassis, and driver engagement
Design Evolution:
Modern interpretation of classic Corvette styling with improved aerodynamics and interior refinement
Technology Integration:
Introduction of advanced electronics, including Magnetic Ride Control (optional) and performance traction management
📋 Manual Details
Coverage Areas
Covered Years:
2005-2009
Engine Variants:
LS2, LS3, Z06 LS7
Trim Levels:
Base, Z51, Z06, Grand Sport
Page Count
Estimated Pages:
2000-3000 (estimated for comprehensive factory service manual)
Intermittent 'Active Handling Required' or 'Service Traction System' messages can occur due to sensor issues, wiring problems, or steering wheel position sensor faults.
Clutch Master Cylinder Leaks:
Early models (and some later ones) could develop leaks in the clutch master cylinder, affecting clutch actuation.
Oil Cooler Line Leaks:
Some LS2/LS3 engines may develop leaks from the oil cooler lines.
Water Pump Leaks:
Water pumps can be a point of failure, exhibiting coolant leaks over time.
Driver Side Exhaust Manifold Cracks:
The driver's side exhaust manifold can be prone to cracking, leading to exhaust leaks and ticking noises.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Chevrolet has a long history of performance vehicles, with the Corvette being its flagship sports car since 1953.
Model Evolution
C6 Introduction:
The C6 Corvette debuted for the 2005 model year, representing a significant redesign with a more compact and aerodynamically refined body.
Z06 Introduction:
The high-performance Z06 model was introduced in 2006, featuring a larger LS7 engine and lightweight construction.
Grand Sport Introduction:
The Grand Sport model, bridging the gap between the standard and Z06, was introduced in 2010 (though it evolved from C6 design principles in late 2009).
Production
Manufacturing Location:
Bowling Green, Kentucky, USA
Production Years:
2005-2013 (C6 generation)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Corvette models frequently appeared on Car and Driver's 10Best lists during this generation.
Ratings
Sports Car International Performance Car Of The Year:
The C6 Corvette has received various accolades from automotive publications for its performance and value.