Husqvarna SM 610 2005 2006 2007 Workshop Service Manual
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๐ท๏ธ Basic Information Identification Make: Husqvarna Model: SM 610 Model Years: 2005, 2006, 2007 Vehicle Type: Supermoto Motorcycle ๐ Introduction Market Position Market Segment: Performance Supermoto Motorcycle Competitive Analysis Competitors Era: Competed with other European and Japanese Supermoto models of the mid-2000s, emphasizing off-road derived chassis with street-legal components. Key Features Key Features Of Vehicle: Aggressive styling, potent single-cylinder engine, capable suspension, street-biased tires suitable for spirited riding and light off-road use. Manual Value Proposition Value Proposition: Provides comprehensive, detailed, and step-by-step instructions for repair and maintenance, enabling owners to perform DIY tasks or better understand professional service. ๐ Manual Details Coverage Areas Primary Coverage: Repair and Service Page Count Page Count: 229 Manual Type Manual Type: Workshop Service Manual Language Language: English Format File Format: PDF Print Quality Print Quality: Printable Compatibility Operating Systems: Windows, Mac, Linux OS Software Requirement Required Software: Adobe Reader ๐ Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, inspection, tuning, lubrication, cooling system, fuel system, exhaust system Transmission Systems: Clutch operation, gearbox disassembly and assembly, gear inspection, shifting mechanism Chassis Systems: Frame inspection, suspension (front and rear), steering system, wheels, tires, brakes (front and rear), chain and sprockets Electrical Systems: Ignition system, lighting, battery, charging system, starter motor, wiring diagrams, instrument panel Bodywork And Fittings: Body panels, seat, fuel tank, handlebars, footpegs, exhaust system routing Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug service Repair Procedures: Component removal and installation, troubleshooting, overhaul of major systems, defect diagnosis Adjustment Procedures: Carburetor tuning, ignition timing, valve clearance adjustment, clutch lever adjustment, brake lever adjustment Diagnostic Procedures: Fault finding, symptom analysis, electrical system testing, mechanical component checks Technical Depth Technical Depth: Comprehensive step-by-step repair and overhaul procedures, detailed illustrations, exploded diagrams, pictorial diagrams, service data, special notes, precautions, factory specifications, allowable limits, wear limits, torque values, special tool references ๐ Manual Specifications File Format Digital File Format: PDF Print Quality Printability: Yes, all pages are printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchability: Assumed with PDF format, though not explicitly stated as OCRed. โ๏ธ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke (Specific engine code not provided in product info, but typically a variant of Husqvarna's LC4 lineage). Performance Estimated Horsepower: Typically in the 40-50 HP range for this era of SM 610, exact figure dependent on specific engine variant and tuning. Estimated Torque: Strong mid-range torque characteristic of single-cylinder performance engines. Fuel System Fuel Delivery: Likely carburetor-fed (e.g., Mikuni VM, Keihin FCR) for 2005-2007 models, though EFI was becoming more common. Cooling System Cooling Method: Liquid-cooled, featuring a radiator and fan. Bore Stroke Bore X Stroke: Specific dimensions would be detailed in the manual, typically around 98mm x 75mm for the 600cc class. Displacement Engine Displacement: Approximately 576cc to 600cc. ๐ง Transmission Standard Transmission Type: 6-speed sequential manual transmission. Optional Clutch Type: Wet, multi-plate clutch. Features Gear Ratios: Detailed gear ratios and final drive specifications would be within the manual. ๐ Dimensions Exterior Wheelbase: Specific measurement available in manual; typically around 1470mm (57.9 inches). Seat Height: High seat height typical for Supermoto, around 900mm (35.4 inches). Weights Dry Weight: Approximately 130-140 kg (287-309 lbs), exact figure in manual. Fuel Tank Capacity: Typically around 9-11 liters (2.4-2.9 US gal), specific capacity in manual. ๐ก๏ธ Safety Features Ratings Safety Standard: Adheres to general motorcycle safety standards of the era. No specific crash test ratings applicable. Active Features Braking System: Hydraulic disc brakes front and rear, often with premium components like Brembo calipers. Manual will detail pad replacement and fluid checks. Passive Features Chassis Design: Robust frame designed for torsional rigidity and impact resistance, critical for motorcycle stability and rider safety. Tire Recommendations: Manual will specify approved tire sizes and types for safe operation. ๐ก Technology Features Infotainment Infotainment Features: Minimal to none. Focus is on core motorcycle functionality. Digital dash with basic readouts likely. Driver Assistance Driver Assistance Systems: N/A (Not applicable to motorcycles of this era). Connectivity Connectivity Features: N/A (Not applicable to motorcycles of this era). Engine Management Ignition System: Electronic Ignition (CDI or similar), with detailed timing and troubleshooting procedures in the manual. ๐ง Maintenance Service Intervals Oil Change Interval: Refer to manual; typically 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. Valve Adjustment Interval: Refer to manual; typically every 6,000-10,000 km (3,700-6,200 miles). Chain Maintenance Interval: Regular cleaning and lubrication recommended, inspection for wear and tension adjustment as needed, daily for hard use. Fluid Specifications Engine Oil Type: Specific grade (e.g., 10W-40, 15W-50) and API classification (e.g., SG or higher) will be detailed in the manual. Likely JASO MA compatible for wet clutch. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water. Specific ratio and type in manual. Brake Fluid Type: DOT 4...
Competed with other European and Japanese Supermoto models of the mid-2000s, emphasizing off-road derived chassis with street-legal components.
Key Features
Key Features Of Vehicle:
Aggressive styling, potent single-cylinder engine, capable suspension, street-biased tires suitable for spirited riding and light off-road use.
Manual Value Proposition
Value Proposition:
Provides comprehensive, detailed, and step-by-step instructions for repair and maintenance, enabling owners to perform DIY tasks or better understand professional service.
Body panels, seat, fuel tank, handlebars, footpegs, exhaust system routing
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug service
Repair Procedures:
Component removal and installation, troubleshooting, overhaul of major systems, defect diagnosis
Adjustment Procedures:
Carburetor tuning, ignition timing, valve clearance adjustment, clutch lever adjustment, brake lever adjustment
Diagnostic Procedures:
Fault finding, symptom analysis, electrical system testing, mechanical component checks
Technical Depth
Technical Depth:
Comprehensive step-by-step repair and overhaul procedures, detailed illustrations, exploded diagrams, pictorial diagrams, service data, special notes, precautions, factory specifications, allowable limits, wear limits, torque values, special tool references
๐ Manual Specifications
File Format
Digital File Format:
PDF
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Searchability:
Assumed with PDF format, though not explicitly stated as OCRed.
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (Specific engine code not provided in product info, but typically a variant of Husqvarna's LC4 lineage).
Performance
Estimated Horsepower:
Typically in the 40-50 HP range for this era of SM 610, exact figure dependent on specific engine variant and tuning.
Estimated Torque:
Strong mid-range torque characteristic of single-cylinder performance engines.
Fuel System
Fuel Delivery:
Likely carburetor-fed (e.g., Mikuni VM, Keihin FCR) for 2005-2007 models, though EFI was becoming more common.
Cooling System
Cooling Method:
Liquid-cooled, featuring a radiator and fan.
Bore Stroke
Bore X Stroke:
Specific dimensions would be detailed in the manual, typically around 98mm x 75mm for the 600cc class.
Displacement
Engine Displacement:
Approximately 576cc to 600cc.
๐ง Transmission
Standard
Transmission Type:
6-speed sequential manual transmission.
Optional
Clutch Type:
Wet, multi-plate clutch.
Features
Gear Ratios:
Detailed gear ratios and final drive specifications would be within the manual.
๐ Dimensions
Exterior
Wheelbase:
Specific measurement available in manual; typically around 1470mm (57.9 inches).
Seat Height:
High seat height typical for Supermoto, around 900mm (35.4 inches).
Weights
Dry Weight:
Approximately 130-140 kg (287-309 lbs), exact figure in manual.
Fuel Tank Capacity:
Typically around 9-11 liters (2.4-2.9 US gal), specific capacity in manual.
๐ก๏ธ Safety Features
Ratings
Safety Standard:
Adheres to general motorcycle safety standards of the era. No specific crash test ratings applicable.
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with premium components like Brembo calipers. Manual will detail pad replacement and fluid checks.
Passive Features
Chassis Design:
Robust frame designed for torsional rigidity and impact resistance, critical for motorcycle stability and rider safety.
Tire Recommendations:
Manual will specify approved tire sizes and types for safe operation.
๐ก Technology Features
Infotainment
Infotainment Features:
Minimal to none. Focus is on core motorcycle functionality. Digital dash with basic readouts likely.
Driver Assistance
Driver Assistance Systems:
N/A (Not applicable to motorcycles of this era).
Connectivity
Connectivity Features:
N/A (Not applicable to motorcycles of this era).
Engine Management
Ignition System:
Electronic Ignition (CDI or similar), with detailed timing and troubleshooting procedures in the manual.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Refer to manual; typically every 6,000-10,000 km (3,700-6,200 miles).
Chain Maintenance Interval:
Regular cleaning and lubrication recommended, inspection for wear and tension adjustment as needed, daily for hard use.
Fluid Specifications
Engine Oil Type:
Specific grade (e.g., 10W-40, 15W-50) and API classification (e.g., SG or higher) will be detailed in the manual. Likely JASO MA compatible for wet clutch.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water. Specific ratio and type in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid, as specified in the manual.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings due to high-performance nature.
Potential Electrical Quirks:
Some models of this era could experience minor electrical connection issues or regulator/rectifier problems. Manual will guide troubleshooting.
Engine Characteristics:
Single-cylinder engines can be prone to vibration; proper maintenance of balance shafts (if applicable) and engine mounts is crucial.
๐ Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, originating from Sweden in 1903.
Model Evolution
Sm 610 Evolution:
The SM 610 represented Husqvarna's commitment to the burgeoning Supermoto category, building upon their off-road expertise with street-legal enhancements.
Production
Manufacturing Location:
Husqvarna motorcycles were produced in Italy during this period, following acquisition and restructuring.
Production Period For Model:
The SM 610 model line was produced through various iterations, with the 2005-2007 models being part of this generation.
๐ Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded by enthusiasts for its performance and handling capabilities in the Supermoto segment.
Ratings
Expert Reviews:
Contemporary reviews often praised its agile handling, powerful engine, and off-road heritage adapted for street use.
Certifications
Emissions Compliance:
Conforms to relevant emissions standards for the model years and regions of sale. Manual may contain emission control system information.