APRILIA ATLANTIC 125 - 200 - 250 - 500 SPRINT Service Repair Manual 2005 2006 Download PDF
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Model Variant: 125, 200, 250, 500 Production Years Covered: 2005, 2006 Codes Manual Product Name: APRILIA ATLANTIC 125 - 200 - 250 - 500 SPRINT Service Repair Manual 2005 2006 Download PDF ๐ Introduction Market Position Segment: Premium maxi-scooter segment Target User: Urban commuters, touring riders seeking comfort and performance Competitive Analysis Key Competitors: Suzuki Burgman, Yamaha Majesty, Piaggio X8/X9 series Key Features Design: Sporty styling, comfortable ergonomics, generous under-seat storage Performance Focus: Balances everyday usability with capable long-distance touring potential Engine Variety: Offers a range of engine displacements to suit different rider needs and licensing requirements ๐ Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for Aprilia Atlantic Sprint 125, 200, 250, and 500 models Secondary Coverage: Maintenance, troubleshooting, diagnostics, component replacement, and overhaul procedures Page Count Estimated Page Count: Variable, typically 300-600 pages for comprehensive manuals of this type Manual Type Type: Factory-level Service Repair Manual Comparison: Equivalent to official workshop manuals or CD-ROM manuals used by authorized repair facilities Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, lubrication, cooling system, fuel system, exhaust system, ignition system, starting system Transmission: Automatic transmission (CVT) overhaul, maintenance, component inspection, and fluid service Brakes: Brake system diagnosis, repair, hydraulic system bleeding, disc and pad replacement, caliper service Electrical: Wiring diagrams, starter motor, alternator, battery, lighting system, instrumentation, sensors, ECU diagnostics Chassis: Frame inspection, suspension components (forks, shock absorbers), steering system, wheel and tire service Bodywork: Fairing removal and installation, body panel repairs, seat assembly, storage compartment service Fuel System: Carburetor/fuel injection system service, fuel pump, fuel filter, fuel tank maintenance Cooling System: Radiator, fan, coolant hoses, thermostat, coolant flush and refill procedures Procedures Included Maintenance: Routine maintenance checks, lubrication schedules, filter replacements, fluid changes, spark plug service Troubleshooting: Diagnostic flowcharts for common issues, symptom-based troubleshooting guidance Repair: Step-by-step repair instructions for all major components and systems Overhaul: Detailed procedures for complete engine and transmission rebuilds Diagnostics: ECU error code interpretation, sensor testing, component electrical testing Specification Adjustment: Valve clearance adjustment, idle speed setting, ignition timing verification (if applicable) Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls Detail Level: Detailed diagrams, exploded views, torque specifications, and diagnostic data Target Audience: Professional mechanics and advanced DIY enthusiasts ๐ Manual Specifications File Format Format: PDF Searchability: Typically text-searchable PDF, allowing for quick keyword lookups Print Quality Quality: High resolution, suitable for printing individual pages or sections Binding Type Type: N/A (Digital PDF download) Paper Type Type: N/A (Digital PDF download) โ๏ธ Engine Specifications Primary Engine 125Cc: Aprilia/Rotax 125cc 4-stroke, liquid-cooled single-cylinder engine (likely based on Rotax designs common in smaller Aprilia models). 200Cc: Aprilia/Rotax 200cc 4-stroke, liquid-cooled single-cylinder engine. Enhanced performance over the 125cc. 250Cc: Aprilia 250cc 4-stroke, liquid-cooled single-cylinder engine. Likely a Piaggio Master engine derivative, known for reliability and smooth power delivery. 500Cc: Piaggio Master 500cc 4-stroke, liquid-cooled single-cylinder engine. Known for strong torque and highway cruising capability. Performance Horsepower 125Cc Est: Approx. 14-15 HP Horsepower 200Cc Est: Approx. 18-20 HP Horsepower 250Cc Est: Approx. 22-24 HP Horsepower 500Cc Est: Approx. 34-38 HP Torque Characteristics: Torque figures vary by engine size, with the 500cc offering significantly higher torque for effortless acceleration and passing. Fuel System Induction Type 125 200: Likely carburetor (e.g., Dell'Orto PHBH or similar) for earlier models, potentially electronic fuel injection (EFI) on later iterations within these years. Induction Type 250 500: Electronic Fuel Injection (EFI) using systems like Piaggio's own EFI or Marelli-based systems. Fuel Grade: Unleaded gasoline, octane rating as specified in the manual (typically 91 AKI or higher). Engine Type Configuration: Single-cylinder, 4-stroke, liquid-cooled ๐ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Type: N/A (CVT is standard for this model) Features Operation: Provides seamless acceleration and optimal engine RPM for varying speeds and loads. Fluid Type Transmission Fluid: Specific CVT oil, likely a synthetic scooter transmission fluid (e.g., SAE 80W-90 or specified synthetic equivalent). Consult manual for exact specifications and capacity. ๐ Dimensions Exterior Length Est: Approx. 2100-2200 mm (varies slightly by engine size) Width Est: Approx. 780-800 mm Height Est: Approx. 1400-1450 mm (including windscreen) Wheelbase Est: Approx. 1500-1550 mm Weights Dry Weight 125Cc Est: Approx. 160-170 kg Dry Weight 250Cc Est: Approx. 175-185 kg Dry Weight 500Cc Est: Approx. 190-200 kg Gross Vehicle Weight Rating Gvwr: Specify load capacity and GVWR as per manual for each model. ๐ก๏ธ Safety Features Ratings Crash Test Results: Not applicable for motorcycle crash test ratings in the same manner as automobiles. Safety is inherent in design and rider operation. Active Features Braking System: Front and rear disc brakes. Higher displacement models (e.g., 250/500cc) may feature linked braking or ABS as an option. Lighting: Halogen headlights, LED tail lights and indicators...
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls
Detail Level:
Detailed diagrams, exploded views, torque specifications, and diagnostic data
Target Audience:
Professional mechanics and advanced DIY enthusiasts
๐ Manual Specifications
File Format
Format:
PDF
Searchability:
Typically text-searchable PDF, allowing for quick keyword lookups
Print Quality
Quality:
High resolution, suitable for printing individual pages or sections
Binding Type
Type:
N/A (Digital PDF download)
Paper Type
Type:
N/A (Digital PDF download)
โ๏ธ Engine Specifications
Primary Engine
125Cc:
Aprilia/Rotax 125cc 4-stroke, liquid-cooled single-cylinder engine (likely based on Rotax designs common in smaller Aprilia models).
200Cc:
Aprilia/Rotax 200cc 4-stroke, liquid-cooled single-cylinder engine. Enhanced performance over the 125cc.
250Cc:
Aprilia 250cc 4-stroke, liquid-cooled single-cylinder engine. Likely a Piaggio Master engine derivative, known for reliability and smooth power delivery.
500Cc:
Piaggio Master 500cc 4-stroke, liquid-cooled single-cylinder engine. Known for strong torque and highway cruising capability.
Performance
Horsepower 125Cc Est:
Approx. 14-15 HP
Horsepower 200Cc Est:
Approx. 18-20 HP
Horsepower 250Cc Est:
Approx. 22-24 HP
Horsepower 500Cc Est:
Approx. 34-38 HP
Torque Characteristics:
Torque figures vary by engine size, with the 500cc offering significantly higher torque for effortless acceleration and passing.
Fuel System
Induction Type 125 200:
Likely carburetor (e.g., Dell'Orto PHBH or similar) for earlier models, potentially electronic fuel injection (EFI) on later iterations within these years.
Induction Type 250 500:
Electronic Fuel Injection (EFI) using systems like Piaggio's own EFI or Marelli-based systems.
Fuel Grade:
Unleaded gasoline, octane rating as specified in the manual (typically 91 AKI or higher).
Provides seamless acceleration and optimal engine RPM for varying speeds and loads.
Fluid Type
Transmission Fluid:
Specific CVT oil, likely a synthetic scooter transmission fluid (e.g., SAE 80W-90 or specified synthetic equivalent). Consult manual for exact specifications and capacity.
๐ Dimensions
Exterior
Length Est:
Approx. 2100-2200 mm (varies slightly by engine size)
Width Est:
Approx. 780-800 mm
Height Est:
Approx. 1400-1450 mm (including windscreen)
Wheelbase Est:
Approx. 1500-1550 mm
Weights
Dry Weight 125Cc Est:
Approx. 160-170 kg
Dry Weight 250Cc Est:
Approx. 175-185 kg
Dry Weight 500Cc Est:
Approx. 190-200 kg
Gross Vehicle Weight Rating Gvwr:
Specify load capacity and GVWR as per manual for each model.
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Not applicable for motorcycle crash test ratings in the same manner as automobiles. Safety is inherent in design and rider operation.
Active Features
Braking System:
Front and rear disc brakes. Higher displacement models (e.g., 250/500cc) may feature linked braking or ABS as an option.
Lighting:
Halogen headlights, LED tail lights and indicators for improved visibility.
Passive Features
Chassis Design:
Sturdy frame construction providing stability.
Ergonomics:
Designed for rider comfort and control, reducing fatigue on longer rides.
๐ก Technology Features
Infotainment
Display:
Digital and analog instrument cluster displaying speed, RPM, fuel level, coolant temperature, odometer, trip meter, and warning lights.
Driver Assistance
ABS:
Optional on some higher-spec models (e.g., 250/500cc), providing enhanced braking safety.
Connectivity
N/A:
No significant on-board connectivity features typical of modern automotive technology.
๐ง Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 10,000 km or annually, whichever comes first. Specific interval detailed in the manual.
Air Filter Check:
Inspect every 5,000 km, replace as needed or at manufacturer-specified intervals.
Spark Plug Replacement:
Typically at 10,000 - 20,000 km, depending on plug type (e.g., standard vs. iridium). Consult manual for exact type and interval.
Belt Drive Inspection Replacement:
Inspect CVT belt for wear and damage every 10,000 - 15,000 km. Replacement typically recommended at 20,000 - 30,000 km.
Fluid Specifications
Engine Oil Type:
Synthetic motorcycle engine oil, typically SAE 5W-40 or 10W-40, meeting API SG/SH/SJ or higher and JASO MA/MA2 specifications. Refer to manual for exact viscosity and API/JASO grades.
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors, mixed 50/50 with distilled water. Refer to manual for specific color/type.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid, depending on the system specification. Always use fresh fluid.
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension bushings, throttle body (on EFI models).
Common Issues
Electrical Gremlins:
Occasional issues with wiring connectors, battery terminals, or starter solenoid, common in scooters of this era.
Charging System Performance:
Check stator output and voltage regulator function, especially if battery charging is intermittent.
Fuel Injection System:
On EFI models, potential for clogged injectors or sensor issues (e.g., TPS, MAP sensor) requiring diagnostic checks.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage and a history of producing innovative motorcycles and scooters.
Model Evolution
Platform:
The Atlantic platform represented Aprilia's entry into the premium maxi-scooter market, offering a blend of performance, comfort, and style.
Engine Partnerships:
Utilized both Aprilia's own engine designs (potentially Rotax-derived for smaller models) and Piaggio Group engines (Master series for 250cc and 500cc), showcasing parent company integration.
Production
Manufacturing Origin:
Manufactured in Italy
Production Period:
The Atlantic series was produced for several years, with the 2005-2006 models being a specific iteration of this line.
๐ Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its blend of performance, comfort, and styling, particularly the larger displacement models.
Ratings
Reliability:
Reliability is generally good, especially for models equipped with the Piaggio Master engines, but depends heavily on proper maintenance as outlined in this manual.
Certifications
Emissions:
Meets Euro 2 or Euro 3 emissions standards relevant to the production years and markets.