🏷️ Basic Information Identification Make: Ford Model: GT Year: 2005-2006 Engine Variant: 5.4L Supercharged V8 Codes Engine Code: HDMI Chassis Code: CD3 👋 Introduction Market Position Positioning: Limited production, high-performance supercar, modern interpretation of the classic Ford GT40 Competitive Analysis Competitors: Ferrari 360 Modena, Lamborghini Gallardo, Porsche 911 Turbo, Chevrolet Corvette Z06 Key Features Design: Mid-engine chassis, retro-inspired styling, lightweight aluminum construction Performance Focus: Aerodynamic efficiency, powerful supercharged V8 engine, track-capable handling 📋 Manual Details Coverage Areas Coverage: Complete Workshop Service and Repair Page Count Page Count: Approximately 1800+ Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 5.4L Triton Supercharged V8, Engine Mechanical, Lubrication, Cooling, Fuel & Emissions, Ignition, Starting & Charging Transmission: Ricardo 6-Speed Manual Transmission (M82/M85), Clutch System, Drivetrain Components Suspension: Front & Rear Independent Suspension, Springs, Shock Absorbers, Bushings, Alignment Specifications Brakes: Front & Rear Disc Brakes, ABS System, Brake Hydraulic Components, Parking Brake Steering: Power Rack and Pinion Steering System, Steering Column, Tie Rods Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instruments, Audio System, HVAC Controls, Wiring Diagrams Body: Body Exterior & Interior, Doors, Hood, Trunk, Bumpers, Glass, Seating Systems Procedures Included Diagnostics: Troubleshooting Charts, DTC Code Interpretation, Diagnostic Procedures Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Belt Inspections Repair: Component Removal & Installation, Overhaul Procedures, Reassembly Instructions Specifications: Torque Specifications, Clearances, Tolerances, Fluid Capacities Technical Depth Depth: Comprehensive Engine Rebuild, Transmission Overhaul, Electrical System Diagnostics, Body Repair Procedures 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High Resolution, Printable Pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Completeness Completeness: Factory Original Content ⚙️ Engine Specifications Primary Engine Engine Type: 4.6L (4v) Supercharged V8 (Modular Triton) Displacement: 5409 cc (330 cubic inches) Bore X Stroke: 90.2 mm x 105.1 mm (3.55 in x 4.14 in) Compression Ratio: 8.4:1 Supercharger: Lysholm 'Screw-Type' Twin-Screw Supercharger, intercooled Performance Horsepower: 550 hp @ 6000 rpm Torque: 500 lb-ft @ 4500 rpm Redline: 6500 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Fuel Pump: Dual Fuel Pumps 🔧 Transmission Standard Type: Ricardo 6-Speed Manual Transaxle (M82/M85) Features Clutch: Twin-Plate Dry Clutch Assembly Gear Ratios: 1st: 2.60, 2nd: 1.70, 3rd: 1.22, 4th: 0.95, 5th: 0.77, 6th: 0.62, Rev: 2.95 Final Drive Ratio: 3.31:1 Fluid Specifications Transmission Fluid Type: GL-4 SAE 75W-90 Synthetic Gear Lubricant (Ford Specification WSS-M2C200-D) 📐 Dimensions Exterior Length: 189.1 inches (4803 mm) Width: 78.2 inches (1986 mm) Height: 44.3 inches (1125 mm) Wheelbase: 106.7 inches (2710 mm) Ground Clearance: 4.0 inches (102 mm) Weights Curb Weight: 3,460 lbs (1569 kg) Gross Vehicle Weight Rating: 4,200 lbs (1905 kg) Weight Distribution: Approx. 42% Front / 58% Rear Cargo Trunk Volume: 1.5 cubic feet (42 liters) 🛡️ Safety Features Ratings NHTSA Overall Rating: Not Rated (Due to low production volume and limited testing) Active Features ABS: 4-Wheel Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: 3-Point Safety Belts with Pretensioners Body Structure: Reinforced space frame chassis for rigidity and crash protection 💡 Technology Features Infotainment Audio System: AM/FM Stereo with CD Player, optional Monsoon Premium Audio System Display: Analog gauges, LCD message center Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Connectivity Features: Limited connectivity by modern standards; primarily focused on driver experience. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first Air Filter Replacement: Every 15,000 miles or 24 months Supercharger Belt Inspection: Every 15,000 miles Spark Plug Replacement: Every 50,000 miles (refer to manual for specific plug type) Fluid Specifications Engine Oil Type: SAE 5W-30 Full Synthetic (Ford Specification WSS-M2C153-H) Engine Oil Capacity: 7.0 Quarts (6.6 Liters) with filter change Coolant Type: Ford Premium Engine Coolant (VC-7B) or equivalent Orange Long-Life Concentrate Coolant Capacity: 15.5 Quarts (14.7 Liters) Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for specific recommendation) Known Issues Supercharger Pulley: Potential for pulley bearing wear over time, requiring replacement. Clutch Wear: Aggressive driving can lead to accelerated clutch wear. Cooling System: Minor leaks at hose connections or radiator can occur. Rear Axle Seals: Potential for leaks at rear axle seals. 📚 Vehicle History Brand Heritage Heritage Link: Direct lineage and styling inspiration from the legendary Ford GT40 Le Mans winner Model Evolution Development Program: Project Penguin - designed to commemorate Ford's racing heritage Production Production Period: 2004-2006 Assembly Location: SVT (Special Vehicle Team) Facility, Wixom, Michigan, USA Total Units Produced: 4,038 units (2005: 2027, 2006: 2011) 🏆 Awards & Recognition Recognitions Car And Driver Award: Named to Car and Driver's '10Best' list for 2005 Esquire Award: Named Esquire Magazine's 'Car of the Year' for 2005 Ratings Motortrend Ranking: Highly praised...