🏷️ Basic Information Identification Make: Ford Model: 500 Model Nickname: Five Hundred Years Covered: 2005, 2006, 2007 Codes Platform: Ford D3 Platform Assembly Plant: Oakville Assembly, Ontario, Canada 👋 Introduction Market Position Segment: Full-size sedan, later rebranded as Taurus Target Audience: Families seeking comfort, space, and a smooth ride Competitive Analysis Key Competitors: Buick LaCrosse, Toyota Avalon, Chevrolet Impala, Chrysler Concorde/300M Key Features Design Philosophy: Emphasis on refined ride quality, spacious interior, and distinctive styling Powertrain Options: Standard V6 engine with available AWD 📋 Manual Details Coverage Areas Primary Coverage: Complete vehicle repair and maintenance Included Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical, Body, Interior, Diagnostics Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component identification, timing, lubrication, cooling system Engine Electrical: Ignition system, starting and charging system, fuel injection system, sensors, actuators, diagnostic codes (DTCs) Transmission Mechanical: Automatic transmission (AX4N/4F50N) disassembly, assembly, torque converter, valve body, clutch packs Transmission Electrical: Transmission Control Module (TCM), solenoids, sensors, wiring diagrams Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, CV axles, differential, driveshafts Suspension Front: MacPherson strut, control arms, ball joints, bushings, springs, shock absorbers Suspension Rear: Independent multi-link, bushings, springs, shock absorbers Steering: Power steering system, steering rack, tie rods, steering column Brakes: Front and rear disc brakes, ABS system, hydraulic lines, master cylinder, brake calipers, rotors, pads HVAC: Air conditioning, heating, ventilation, climate control system, blower motor, evaporator, condenser, refrigerant Electrical Body: Lighting, wipers, power windows, locks, mirrors, seats, door latches, keyless entry Electrical Chassis: Horn, exterior lights, interior lights, instrument cluster, infotainment system wiring Interior: Dashboard removal, trim panels, seating systems, airbags Body Exterior: Bumpers, fenders, doors, hood, trunk, glass, seals, paint repair basics Diagnostics: On-Board Diagnostics (OBD-II) procedures, diagnostic trouble codes (DTCs), diagnostic flowcharts Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, tire rotations Scheduled Maintenance: Tune-ups, spark plug replacement, belt replacement, fluid flush intervals Troubleshooting: Diagnostic flowcharts for common problems, symptom analysis Repair And Replacement: Detailed step-by-step instructions for component repair and replacement Overhaul And Rebuild: Engine and transmission overhaul procedures with specifications Wiring Diagrams: Comprehensive electrical schematics for all systems Torque Specifications: Detailed torque values for all fasteners Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to full engine and transmission rebuilds Diagnostic Capability: Advanced: Includes diagnostic flowcharts, DTC explanations, and component testing procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Resolution: High-resolution for clear diagrams and text Printability: Fully printable for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Compatibility Operating Systems: Windows and macOS compatible ⚙️ Engine Specifications Primary Engine Engine Code: AJ35 (Duratec 35) Engine Type: 3.0L V6, DOHC, 24-valve Performance Horsepower: 203 hp @ 6200 rpm Torque: 207 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane (Regular Unleaded) Engine Management Engine Control Module: PCM (Powertrain Control Module) 🔧 Transmission Standard Type: 6-Speed Automatic (AX4N / 4F50N) Optional Drivetrain: All-Wheel Drive (AWD) Features Shift Control: Electronic, with Overdrive Fluid Specifications Transmission Fluid: MERCON V Automatic Transmission Fluid Fluid Capacity Transmission Fluid Capacity: Approx. 13.3 US quarts (12.6 liters) total 📐 Dimensions Exterior Length: 200.4 inches (5090 mm) Width: 74.4 inches (1890 mm) Height: 56.5 inches (1435 mm) Wheelbase: 114.5 inches (2908 mm) Interior Passenger Volume: 105.2 cubic feet (2.98 m³) Cargo Trunk Volume: 16.1 cubic feet (0.456 m³) Weights Curb Weight FWD: 3700 lbs (1678 kg) Curb Weight AWD: 3870 lbs (1755 kg) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: ★★★★★ (5 Stars) NHTSA Front Passenger Impact: ★★★★★ (5 Stars) NHTSA Side Driver Impact: ★★★★☆ (4 Stars) NHTSA Side Passenger Impact: ★★★★☆ (4 Stars) IIHS Front Overlap: Good IIHS Side Impact: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Electronic Stability: Optional Electronic Stability Control (ESC) - known as AdvanceTrac Passive Features Airbags Front: Standard Dual-stage front airbags Airbags Side: Optional front side-impact airbags Airbags Curtain: Optional side-curtain airbags (for front and rear passengers) Seatbelts: Three-point seat belts for all seating positions, pretensioners, load limiters 💡 Technology Features Infotainment Audio System: Optional Audiophile Sound System with 6-disc CD changer and amplifier. Navigation: Optional factory-installed navigation system. Driver Assistance Cruise Control: Standard speed-sensitive cruise control. Connectivity Auxiliary Input: Not standard, may have been added aftermarket or on very late models as an option. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months (whichever comes first), or 7,500 miles (12,000 km) under ideal conditions with synthetic oil. Air Filter Replacement: Every 15,000 miles (24,000 km) or annually Cabin Air Filter: Every 10,000 miles (16,000 km) or annually...