Ford Freestyle 2005-2007 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Ford Model: Freestyle Model Years Covered: 2005, 2006, 2007 Codes Platform Code: Ford CD3 Platform ๐ Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Competitive Analysis Value Proposition: Inexpensive way to keep vehicle working properly, providing factory-level repair information Key Features Instructional Style: Step-by-step instructions, hundreds of photos and illustrations, detailed substeps, notes, cautions, warnings Ease Of Use: Numbered instructions, bold figure numbers, clear table of contents, combined electrical troubleshooting and wiring diagrams ๐ Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair Page Count Estimated Page Count: Hundreds of pages (printable in entirety or specific sections) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, engine management (PCM/ECM) Transmission Systems: Automatic Transmission (AX4N, AX4S variants), transaxle, driveline, CV axles Chassis Systems: Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires Electrical Systems: Starting system, charging system, lighting, instruments and gauges, body electrical, comfort and convenience, driver information system, wiring diagrams Body Systems: Body structure, exterior panels, interior trim, doors, windows, glass, seats, HVAC (Heating, Ventilation, and Air Conditioning) Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement Repair Procedures: Complete disassembly and reassembly of all major vehicle components and systems Troubleshooting Procedures: Diagnostic charts and procedures for identifying and resolving common and complex issues, fault code interpretation Technical Procedures: Component specifications, torque values, alignment procedures, electrical diagnostic testing Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to advanced diagnostics and complete component overhaul Diagnostic Capabilities: Detailed diagnostic procedures, including wiring diagrams, test point specifications, and troubleshooting trees Rebuild Information: Step-by-step instructions for rebuilding major components like engines and transmissions ๐ Manual Specifications File Format File Type: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac Print Quality Printability: Printable without any restriction, allowing full or partial printing Binding Type Delivery Method: Instant download link provided on checkout page Paper Type Digital Medium: Can be saved to hard drive or burned to CD-ROM Software Requirements Required Software: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Engine Type: 3.0L V6 Duratec (MZI) Performance Horsepower: Approx. 203 hp @ 6000 rpm (for 2005-2007) Torque: Approx. 207 lb-ft @ 4000 rpm (for 2005-2007) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management Engine Control Unit: PCM (Powertrain Control Module) or ECM (Engine Control Module) Cooling System Coolant Type: Ford specified premium engine coolant (typically a long-life organic acid technology coolant) Lubrication Oil Type: SAE 5W-30 synthetic blend or full synthetic Oil Capacity: Approximately 5.5 quarts (5.2 liters) with filter change ๐ง Transmission Standard Transmission Type: Automatic Transaxle (e.g., AX4N, AX4S) Optional Transmission Type: All-Wheel Drive (AWD) option available with the automatic transaxle Features Transmission Fluid Type: Mercon V Automatic Transmission Fluid (ATF) Transmission Fluid Capacity Capacity: Approximately 12.7 quarts (12.0 liters) for a dry fill, check dipstick for service fill. ๐ Dimensions Exterior Wheelbase: Approx. 112.5 inches (2858 mm) Length: Approx. 195.8 inches (4973 mm) Width: Approx. 72.4 inches (1839 mm) Height: Approx. 65.9 inches (1674 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 14.5 cubic feet Cargo Volume Behind 2Nd Row: Approx. 42.9 cubic feet Cargo Volume Behind 1St Row: Approx. 83.1 cubic feet Weights Curb Weight: Approx. 3700-4000 lbs (1678-1814 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 4800-5000 lbs (2177-2268 kg) ๐ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (2005-2007 models) NHTSA Front Impact Passenger: 5 Stars (2005-2007 models) NHTSA Side Impact Front Seat: 5 Stars (2005-2007 models) NHTSA Side Impact Rear Seat: 5 Stars (2005-2007 models) IIHS Frontal Offset Score: Good (2005-2007 models) IIHS Side Impact Score: Good (2005-2007 models) Active Features Anti Lock Braking System ABS: Standard on all models Electronic Brakeforce Distribution Ebd: Standard on all models Passive Features Airbags: Front airbags, optional side curtain airbags Seatbelts: Three-point seatbelts with pretensioners for all seating positions ๐ก Technology Features Infotainment Audio System: Available premium audio systems with CD player, AM/FM stereo, and optional Sirius Satellite Radio. Navigation System: Optional factory-installed navigation system available on some trims. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Remote Keyless Entry: Available on most trims. ๐ง Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (synthetic blend) or 10,000 miles/12 months (full synthetic) under normal driving conditions, refer to manual for severe conditions. Air Filter Replacement: Inspect every 15,000 miles, replace as needed. Consider replacement at 30,000 miles under normal conditions. Spark Plug Replacement: Typically around 100,000 miles for iridium-tipped spark plugs. Transmission Fluid Change: Inspect every 15,000 miles, fluid change recommended around 60,000-100,000 miles or per severe service schedule. Consult manual for specific...
Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires
Electrical Systems:
Starting system, charging system, lighting, instruments and gauges, body electrical, comfort and convenience, driver information system, wiring diagrams
Body Systems:
Body structure, exterior panels, interior trim, doors, windows, glass, seats, HVAC (Heating, Ventilation, and Air Conditioning)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Repair Procedures:
Complete disassembly and reassembly of all major vehicle components and systems
Troubleshooting Procedures:
Diagnostic charts and procedures for identifying and resolving common and complex issues, fault code interpretation
Comprehensive, from basic maintenance to advanced diagnostics and complete component overhaul
Diagnostic Capabilities:
Detailed diagnostic procedures, including wiring diagrams, test point specifications, and troubleshooting trees
Rebuild Information:
Step-by-step instructions for rebuilding major components like engines and transmissions
๐ Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without any restriction, allowing full or partial printing
Binding Type
Delivery Method:
Instant download link provided on checkout page
Paper Type
Digital Medium:
Can be saved to hard drive or burned to CD-ROM
Software Requirements
Required Software:
Adobe PDF Reader
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
3.0L V6 Duratec (MZI)
Performance
Horsepower:
Approx. 203 hp @ 6000 rpm (for 2005-2007)
Torque:
Approx. 207 lb-ft @ 4000 rpm (for 2005-2007)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
Engine Control Unit:
PCM (Powertrain Control Module) or ECM (Engine Control Module)
Cooling System
Coolant Type:
Ford specified premium engine coolant (typically a long-life organic acid technology coolant)
Lubrication
Oil Type:
SAE 5W-30 synthetic blend or full synthetic
Oil Capacity:
Approximately 5.5 quarts (5.2 liters) with filter change
๐ง Transmission
Standard Transmission
Type:
Automatic Transaxle (e.g., AX4N, AX4S)
Optional Transmission
Type:
All-Wheel Drive (AWD) option available with the automatic transaxle
Features
Transmission Fluid Type:
Mercon V Automatic Transmission Fluid (ATF)
Transmission Fluid Capacity
Capacity:
Approximately 12.7 quarts (12.0 liters) for a dry fill, check dipstick for service fill.
๐ Dimensions
Exterior
Wheelbase:
Approx. 112.5 inches (2858 mm)
Length:
Approx. 195.8 inches (4973 mm)
Width:
Approx. 72.4 inches (1839 mm)
Height:
Approx. 65.9 inches (1674 mm)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 14.5 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 42.9 cubic feet
Cargo Volume Behind 1St Row:
Approx. 83.1 cubic feet
Weights
Curb Weight:
Approx. 3700-4000 lbs (1678-1814 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 4800-5000 lbs (2177-2268 kg)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2005-2007 models)
NHTSA Front Impact Passenger:
5 Stars (2005-2007 models)
NHTSA Side Impact Front Seat:
5 Stars (2005-2007 models)
NHTSA Side Impact Rear Seat:
5 Stars (2005-2007 models)
IIHS Frontal Offset Score:
Good (2005-2007 models)
IIHS Side Impact Score:
Good (2005-2007 models)
Active Features
Anti Lock Braking System ABS:
Standard on all models
Electronic Brakeforce Distribution Ebd:
Standard on all models
Passive Features
Airbags:
Front airbags, optional side curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners for all seating positions
๐ก Technology Features
Infotainment
Audio System:
Available premium audio systems with CD player, AM/FM stereo, and optional Sirius Satellite Radio.
Navigation System:
Optional factory-installed navigation system available on some trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Remote Keyless Entry:
Available on most trims.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (synthetic blend) or 10,000 miles/12 months (full synthetic) under normal driving conditions, refer to manual for severe conditions.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Consider replacement at 30,000 miles under normal conditions.
Spark Plug Replacement:
Typically around 100,000 miles for iridium-tipped spark plugs.
Transmission Fluid Change:
Inspect every 15,000 miles, fluid change recommended around 60,000-100,000 miles or per severe service schedule. Consult manual for specific intervals.
Fluid Specifications
Engine Coolant:
Ford Premium Engine Coolant (Green) or equivalent meeting WSS-M97B44-D specification.
Brake Fluid:
DOT 3 or DOT 4 motor vehicle brake fluid
Power Steering Fluid:
Mercon V ATF or specified power steering fluid
Known Issues
Engine Issues:
Potential for intake manifold runner control (IMRC) issues, spark plug blow-out in early production models (though often addressed by TSBs).
Transmission Issues:
Occasional reports of harsh shifting or torque converter issues, but generally robust for its time.
Suspension Issues:
Wear in control arm bushings and ball joints can occur with age and mileage.
๐ Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company, a long-standing American automotive manufacturer known for a wide range of vehicles.
Model Evolution
Freestyle Introduction:
Introduced for the 2005 model year as Ford's first crossover SUV/wagon, based on the Mazda 6 platform (CD3).
Freestyle Positioning:
Positioned between the traditional SUV and minivan, offering three rows of seating and car-like handling.
Production End:
Discontinued after the 2007 model year, succeeded by the Ford Flex.
Production
Manufacturing Location:
Oakville Assembly Plant, Ontario, Canada
๐ Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Achieved 'Good' ratings in IIHS frontal and side impact tests, indicating strong safety performance for its class.