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2005-2008 Porsche Cayman Service Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Porsche Model: Cayman Generation: 987 Model Years Covered: 2005, 2006, 2007, 2008 Codes Chassis Code: 987 ๐Ÿ‘‹ Introduction Market Position Segment: Premium Sports Coupe / Mid-Engine Roadster Target Audience: Enthusiast owners, independent repair shops, DIY mechanics Competitive Analysis Competitors: Lotus Evora, Chevrolet Corvette, Nissan 370Z, BMW Z4, Audi TT Unique Selling Points: Porsche engineering, mid-engine balance, track-capable performance, build quality, brand prestige Key Features Manual Benefit: Empowers owners and technicians to perform maintenance and repairs, saving significant costs compared to dealership services. Provides in-depth technical understanding. Manual Content Style: Step-by-step instructions with pictures and diagrams ๐Ÿ“‹ Manual Details Coverage Areas Primary Focus: Service and Repair Included Sections: General Information, Maintenance, Engine Mechanical, Engine Lubrication, Cooling System, Fuel and Emissions, Transmission, Steering, Suspension, Brakes, Tires & Wheels, Body (Interior & Exterior), Heating & Air Conditioning, Electrical, Troubleshooting Page Count Estimated Pages: Thousands (typical for comprehensive service manuals, exact count not provided in product info) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Lubrication, Cooling System, Fuel and Emissions, Transmission (Manual and Tiptronic options) Chassis: Steering, Suspension (front and rear), Brakes (front and rear, ABS, PSM), Tires & Wheels Body And Interior: Body (Interior & Exterior), Heating & Air Conditioning Electrical And Diagnostics: Electrical Systems, Troubleshooting, Diagnostic Procedures Procedures Included Maintenance Tasks: Routine maintenance (oil changes, filter replacements), fluid checks and changes, brake pad replacement, spark plug replacement, belt inspection and replacement Repair Operations: Engine component repair and replacement, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and repair, body panel repair, HVAC system diagnosis and repair Troubleshooting: System-specific diagnostic trees, symptom-based troubleshooting guides, fault code interpretation Technical Depth Depth: Comprehensive, covering from basic maintenance to major component overhauls and detailed diagnostics. Includes specifications, procedures, and schematics. ๐Ÿ“Š Manual Specifications File Format Format: PDF Compatibility: All versions of Windows Required Software: Adobe Reader, WinZip Print Quality Quality: High-resolution, suitable for printing individual pages or sections Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) โš™๏ธ Engine Specifications Primary Engine Engine Code: M96.25 (Cayman) / M97.20 (Cayman S) Displacement: 2.7L (Cayman), 3.4L (Cayman S) Configuration: Flat-six (Boxer), Mid-mounted Bore X Stroke: 82.5 mm x 77.5 mm (Cayman), 96 mm x 78 mm (Cayman S) Compression Ratio: 11.0:1 (Cayman), 12.5:1 (Cayman S) Performance Horsepower: 245 hp @ 6500 rpm (Cayman), 295 hp @ 7200 rpm (Cayman S) Torque: 227 lb-ft @ 4600 rpm (Cayman), 251 lb-ft @ 4750 rpm (Cayman S) Fuel System Induction: Naturally Aspirated, Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Lubrication Oil Type: SAE 0W-40 or 5W-40 Synthetic (Porsche A40 approval recommended) Oil Capacity: 8.5 Liters (17.9 US Pints) with filter change ๐Ÿ”ง Transmission Standard Type: 6-speed Manual Transaxle Optional Type: 5-speed Tiptronic S (Automatic with manual shifting) Features Clutch: Hydraulically operated single-plate dry clutch Transmission Fluid Type: Manual: Pentosin MTF 2 or equivalent. Tiptronic: ATF (Dexron III/Mercon equivalent) ๐Ÿ“ Dimensions Exterior Length: 4427 mm (174.3 in) Width: 1801 mm (70.9 in) Height: 1301 mm (51.2 in) Wheelbase: 2415 mm (95.1 in) Weights Curb Weight: 1370 kg (3020 lbs) - Cayman, 1430 kg (3153 lbs) - Cayman S Cargo Trunk Capacity: 150 liters (front trunk), 260 liters (rear trunk/frunk combined) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Rating: Not extensively rated due to low volume and sports car classification, but known for robust safety cage and airbags. Active Features Stability Control: Porsche Stability Management (PSM) Traction Control: ASR (Anti-Slip Regulation) Brakes: ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution) Passive Features Airbags: Front airbags, side airbags, head airbags (optional) Seatbelts: Three-point inertia-reel seatbelts with pre-tensioners and belt force limiters Chassis Structure: High-strength steel safety cage, reinforced A-pillars and B-pillars ๐Ÿ’ก Technology Features Infotainment Head Unit: Porsche CDR 24 (Standard), optional PCM 2.1 (Navigation, higher-end audio) Audio System: Standard 4-speaker system, optional Bose High-End Surround Sound System Driver Assistance Cruise Control: Standard Parking Assistance: Optional rear parking sensors Connectivity Auxiliary Input: Standard 3.5mm auxiliary audio input ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles or 1 year, whichever comes first. Check oil level more frequently (e.g., every 1000 miles). Major Service Interval: Refer to manual; often around 30,000-40,000 miles for spark plugs, drive belts, coolant, and brake fluid flush. Fluid Specifications Coolant: Porsche Premium Antifreeze (G48) or equivalent (e.g., Pentosin Pentofrost A3) - ethylene glycol based, blue color. Brake Fluid: DOT 4 Plus (e.g., Castrol SRF, Ate Typ 200) Power Steering Fluid: Pentosin CHF 11S or equivalent (Green colored hydraulic fluid) Known Issues Intermediate Shaft Bearing: IMS Bearing failure is a concern on M96/M97 engines. While less prone than some Boxsters, it's a potential major failure. Manual covers inspection and potential replacement. Rear Main Seal: Rear main seal leaks...
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2005-2008 Porsche Cayman Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Generation:
987
Model Years Covered:
2005, 2006, 2007, 2008
Codes
Chassis Code:
987
๐Ÿ‘‹ Introduction
Market Position
Segment:
Premium Sports Coupe / Mid-Engine Roadster
Target Audience:
Enthusiast owners, independent repair shops, DIY mechanics
Competitive Analysis
Competitors:
Lotus Evora, Chevrolet Corvette, Nissan 370Z, BMW Z4, Audi TT
Unique Selling Points:
Porsche engineering, mid-engine balance, track-capable performance, build quality, brand prestige
Key Features
Manual Benefit:
Empowers owners and technicians to perform maintenance and repairs, saving significant costs compared to dealership services. Provides in-depth technical understanding.
Manual Content Style:
Step-by-step instructions with pictures and diagrams
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Included Sections:
General Information, Maintenance, Engine Mechanical, Engine Lubrication, Cooling System, Fuel and Emissions, Transmission, Steering, Suspension, Brakes, Tires & Wheels, Body (Interior & Exterior), Heating & Air Conditioning, Electrical, Troubleshooting
Page Count
Estimated Pages:
Thousands (typical for comprehensive service manuals, exact count not provided in product info)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Lubrication, Cooling System, Fuel and Emissions, Transmission (Manual and Tiptronic options)
Chassis:
Steering, Suspension (front and rear), Brakes (front and rear, ABS, PSM), Tires & Wheels
Body And Interior:
Body (Interior & Exterior), Heating & Air Conditioning
Electrical And Diagnostics:
Electrical Systems, Troubleshooting, Diagnostic Procedures
Procedures Included
Maintenance Tasks:
Routine maintenance (oil changes, filter replacements), fluid checks and changes, brake pad replacement, spark plug replacement, belt inspection and replacement
Repair Operations:
Engine component repair and replacement, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and repair, body panel repair, HVAC system diagnosis and repair
Troubleshooting:
System-specific diagnostic trees, symptom-based troubleshooting guides, fault code interpretation
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to major component overhauls and detailed diagnostics. Includes specifications, procedures, and schematics.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Compatibility:
All versions of Windows
Required Software:
Adobe Reader, WinZip
Print Quality
Quality:
High-resolution, suitable for printing individual pages or sections
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
M96.25 (Cayman) / M97.20 (Cayman S)
Displacement:
2.7L (Cayman), 3.4L (Cayman S)
Configuration:
Flat-six (Boxer), Mid-mounted
Bore X Stroke:
82.5 mm x 77.5 mm (Cayman), 96 mm x 78 mm (Cayman S)
Compression Ratio:
11.0:1 (Cayman), 12.5:1 (Cayman S)
Performance
Horsepower:
245 hp @ 6500 rpm (Cayman), 295 hp @ 7200 rpm (Cayman S)
Torque:
227 lb-ft @ 4600 rpm (Cayman), 251 lb-ft @ 4750 rpm (Cayman S)
Fuel System
Induction:
Naturally Aspirated, Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Engine Lubrication
Oil Type:
SAE 0W-40 or 5W-40 Synthetic (Porsche A40 approval recommended)
Oil Capacity:
8.5 Liters (17.9 US Pints) with filter change
๐Ÿ”ง Transmission
Standard
Type:
6-speed Manual Transaxle
Optional
Type:
5-speed Tiptronic S (Automatic with manual shifting)
Features
Clutch:
Hydraulically operated single-plate dry clutch
Transmission Fluid Type:
Manual: Pentosin MTF 2 or equivalent. Tiptronic: ATF (Dexron III/Mercon equivalent)
๐Ÿ“ Dimensions
Exterior
Length:
4427 mm (174.3 in)
Width:
1801 mm (70.9 in)
Height:
1301 mm (51.2 in)
Wheelbase:
2415 mm (95.1 in)
Weights
Curb Weight:
1370 kg (3020 lbs) - Cayman, 1430 kg (3153 lbs) - Cayman S
Cargo
Trunk Capacity:
150 liters (front trunk), 260 liters (rear trunk/frunk combined)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Rating:
Not extensively rated due to low volume and sports car classification, but known for robust safety cage and airbags.
Active Features
Stability Control:
Porsche Stability Management (PSM)
Traction Control:
ASR (Anti-Slip Regulation)
Brakes:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution)
Passive Features
Airbags:
Front airbags, side airbags, head airbags (optional)
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners and belt force limiters
Chassis Structure:
High-strength steel safety cage, reinforced A-pillars and B-pillars
๐Ÿ’ก Technology Features
Infotainment
Head Unit:
Porsche CDR 24 (Standard), optional PCM 2.1 (Navigation, higher-end audio)
Audio System:
Standard 4-speaker system, optional Bose High-End Surround Sound System
Driver Assistance
Cruise Control:
Standard
Parking Assistance:
Optional rear parking sensors
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 1 year, whichever comes first. Check oil level more frequently (e.g., every 1000 miles).
Major Service Interval:
Refer to manual; often around 30,000-40,000 miles for spark plugs, drive belts, coolant, and brake fluid flush.
Fluid Specifications
Coolant:
Porsche Premium Antifreeze (G48) or equivalent (e.g., Pentosin Pentofrost A3) - ethylene glycol based, blue color.
Brake Fluid:
DOT 4 Plus (e.g., Castrol SRF, Ate Typ 200)
Power Steering Fluid:
Pentosin CHF 11S or equivalent (Green colored hydraulic fluid)
Known Issues
Intermediate Shaft Bearing:
IMS Bearing failure is a concern on M96/M97 engines. While less prone than some Boxsters, it's a potential major failure. Manual covers inspection and potential replacement.
Rear Main Seal:
Rear main seal leaks can occur, often addressed during clutch replacement. Manual details the procedure.
Clutch Release Bearing:
Wear on the clutch release bearing and slave cylinder can lead to noise and engagement issues.
Cooling System:
Plastic coolant tanks can become brittle; routine inspection recommended. Manual guides on coolant system bleed procedures.
๐Ÿ“š Vehicle History
Brand Heritage
Foundation:
Porsche AG, founded in 1931, renowned for performance sports cars and motorsport success.
Model Evolution
Introduction:
The Cayman was introduced in 2005 as Porsche's first mid-engined two-seater coupe, based on the Boxster platform.
Positioning:
Positioned as a more practical and track-oriented counterpart to the Boxster, offering a fixed roof and enhanced chassis rigidity.
Production
Manufacturing Location:
Finland (Valmet Automotive assembly plant)
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver 10Best:
The Cayman (987 generation) was frequently featured on Car and Driver's 10Best lists for its exceptional handling and performance.
Ratings
Car Of The Year Awards:
Received numerous accolades from automotive publications for its driving dynamics and value proposition within the Porsche lineup.
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