🏷️ Basic Information Identification Make: Kawasaki Model: ER-6f Model Nickname: Ninja 650R (in some markets) Product Name: Kawasaki ER-6f 2005-2011 Service Repair Workshop Manual PDF Download Generation First Generation Years: 2005-2011 Codes Chassis Code Typical: ER650A (early), ER650C (later, depending on market) 👋 Introduction Market Position Segment: Mid-size sport-touring/naked bike derivative with full fairing. Positioned as an accessible, versatile motorcycle for commuting and sport riding. Competitive Analysis Competitors: Suzuki SV650S, Honda CBR600F, Yamaha FZ6 Fazer. Key Features Ergonomics: Relatively upright riding position compared to supersports, offering comfort for longer rides. Styling: Full fairing design, often with a sporty aesthetic. Engine Character: Parallel-twin engine known for its smooth power delivery and manageable torque. 📋 Manual Details Coverage Areas Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Approximately 300-500 pages (typical for comprehensive service manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, top end, bottom end, lubrication, cooling, fuel injection, ignition, starting, charging, exhaust Transmission: Clutch, gearbox operation, disassembly, inspection, assembly, lubrication Chassis: Frame, suspension (front fork, rear shock), steering, wheels, tires, brakes (front and rear), braking system hydraulics Electrical: Wiring diagrams, lighting, instrumentation, battery, ECU, sensors, actuators, starter, alternator, troubleshooting electrical faults Bodywork: Fairings, fuel tank, seat, tail section, minor body panel repairs and removal/installation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad inspection, fluid checks, valve clearance checks Repair: Detailed step-by-step repair procedures for all major components and systems Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable), symptom-based troubleshooting guides Specifications: Torque specifications, clearance measurements, fluid capacities, electrical values Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and chassis component repair 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clear text and diagrams, often searchable Print Quality Printability: Designed to be printable for use in a workshop environment Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 (typical for this generation) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Approx: Approximately 70-75 PS (51-55 kW) at 8000 rpm (market dependent) Torque Approx: Approximately 64-66 Nm (47-49 lb-ft) at 6500 rpm (market dependent) Fuel System Induction: Digital Fuel Injection (DFI) with dual 38mm throttle bodies Fuel Type: Unleaded gasoline, 91 octane or higher recommended Lubrication System: Forced lubrication, wet sump Cooling System: Liquid-cooled 🔧 Transmission Standard Type: 6-speed constant mesh, return shift Optional Transmission Options: None typically offered for this model Features Clutch: Wet, multiple-disc, cable-actuated Final Drive: Sealed chain drive 📐 Dimensions Exterior Length Approx: 2,115 mm (83.3 in) Width Approx: 760 mm (30.0 in) Height Approx: 1,205 mm (47.4 in) Wheelbase Approx: 1,415 mm (55.7 in) Ground Clearance Approx: 130 mm (5.1 in) Seat Height Approx: 785 mm (30.9 in) Weights Curb Weight Approx: 204 kg (450 lbs) Fuel Capacity: 15.5 Liters (4.1 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles are not typically rated by agencies like NHTSA or Euro NCAP) Active Features Braking System: Dual disc front brakes, single disc rear brake. Optional ABS (Anti-lock Braking System) available on some models/markets. Tires Front: 120/70ZR17M/C (58W) Tires Rear: 160/60ZR17M/C (69W) Passive Features Lighting: Halogen headlight, LED taillight Frame Type: High-tensile steel, backbone type 💡 Technology Features Infotainment Display Type: Digital LCD instrument cluster including speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and indicator lights. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) on certain models and markets. Connectivity Connectivity Features: None (No Bluetooth, USB, or smartphone integration on this generation). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first. Oil Filter Replacement Interval: Every oil change (6,000 km / 3,700 miles) Chain Maintenance: Lubricate every 800-1,000 km (500-600 miles) and adjust slack as needed. Valve Clearance Check: First check at 12,000 km (7,500 miles), then every 24,000 km (15,000 miles). Fluid Specifications Engine Oil Type: API SG, SH, SJ, SL or SM, JASO MA certified. Viscosity: SAE 10W-40 recommended. (Refer to manual for exact specifications). Engine Oil Capacity: Approx. 3.0 Liters (3.2 US qt) with filter change; 2.8 Liters (3.0 US qt) without filter change. Coolant Type: High-quality ethylene glycol-based coolant, 50% mixture with distilled water. Brake Fluid Type: DOT 4 recommended. Fork Oil Type: Kawasaki KHL15-10 or equivalent SAE 15W fork oil. Known Issues Common Wear Items: Clutch plates, chain and sprockets, fork seals, brake pads, rear shock absorber (over time). Electrical Concerns: Some owners report occasional issues with regulator/rectifier durability, but generally considered reliable. Engine Performance Quirks: Low-speed fueling can be slightly...