🏷️ Basic Information Identification Make: Kawasaki Model: ER-6f Model Nickname: Ninja 650R (North American market variant name) Product Type: Workshop Service Repair Manual Codes Manual Part Number Indicator: Factory Official 👋 Introduction Market Position Segment: Middleweight sportbike / naked sportbike (ER-6n sibling) Target Audience: Riders seeking a versatile, approachable, and sporty motorcycle for commuting, touring, and recreational riding. Competitive Analysis Key Competitors: Suzuki SV650, Honda CBF600, Yamaha FZ6R. Key Features Engine Layout: Parallel-twin, liquid-cooled, DOHC. Frame Design: High-tensile steel backbone frame. Styling: Semi-faired design providing some wind protection and sporty aesthetics. 📋 Manual Details Coverage Areas Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Specific Models Covered: Kawasaki ER-6f (all variants for the specified years) Page Count Estimated Pages: Hundreds (exact count not specified in product info, but implies comprehensive) Manual Type Type: Complete Factory Service Repair Manual Language Language: English (typical for factory manuals unless otherwise specified) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, specifications, torque values, timing, valve clearances, piston/cylinder assembly, crankshaft, connecting rods, lubrication system. Fuel System: Fuel injection system (EFI), injectors, throttle body, fuel pump, fuel pressure regulator, fuel tank, lines, troubleshooting. Ignition System: Ignition coils, spark plugs, ECU control, timing, troubleshooting. Cooling System: Radiator, fan, coolant, water pump, thermostat, hoses, diagnosis. Exhaust System: Catalytic converter, mufflers, pipes, mounting. Transmission Drivetrain: Clutch operation, gear shifting mechanism, gearbox components, lubrication, troubleshooting. Chassis Frame: Frame inspection, rigidity, component mounting points, welding integrity. Suspension Front: Front fork (telescopic), oil type and level, seals, springs, damping adjustments, disassembly, reassembly. Suspension Rear: Monoshock rear suspension, linkage, swingarm, adjustment, bearing service, lubrication. Braking System Front: Dual disc brakes, calipers, pads, rotors, master cylinder, fluid type and bleeding, troubleshooting. Braking System Rear: Single disc brake, caliper, pad, rotor, master cylinder, fluid type and bleeding, troubleshooting. Wheels Tires: Wheel bearing service, tire pressure, rim specifications, balancing. Steering System: Handlebar, steering stem bearings, lubrication, adjustment, geometry. Electrical System Components: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), horn, fuses, relays. Electronics ECU: ECU diagnosis, sensor inputs (MAP, TPS, IAT, Crankshaft Position), output control. Bodywork Fairings: Fairing removal and installation, seat, fuel tank cover, fenders, trim pieces, fasteners. Procedures Included Preventative Maintenance: Scheduled maintenance checks, lubrication points, fluid changes, filter replacements. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly instructions. Suspension Service: Front fork oil change, seal replacement, rear shock absorber inspection. Brake System Service: Brake pad replacement, rotor inspection, caliper service, brake fluid flush and bleeding. Electrical Component Testing: Testing of stator, regulator/rectifier, starter, battery, lights, switches, and sensors using multimeters. Fuel System Cleaning: Injector cleaning, throttle body cleaning procedures. Wiring Diagram Interpretation: Detailed electrical schematics for all systems. Technical Depth Depth Level: Comprehensive, covering everything from basic maintenance to complete engine and component overhauls. Diagnostic Capability: Advanced diagnostic procedures, including electrical system testing and potential fault finding for EFI components. Repair Procedures: Detailed, step-by-step instructions for virtually all repair and replacement operations. Specifications Data: Includes critical torque specifications, clearances, fluid capacities, and performance data. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable: Typically yes for factory PDF manuals, allowing keyword searches. Print Quality Quality: High resolution, designed for clear printing of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, 2-cylinder, DOHC, 8 valves Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Cooling Method: Liquid-cooled Performance Max Power: Approx. 72.1 hp (53.7 kW) @ 8000 rpm (specifications may vary slightly by region/year) Max Torque: Approx. 64.5 Nm (47.5 lb-ft) @ 7000 rpm (specifications may vary slightly by region/year) Fuel System Fuel Delivery: Fuel Injection with dual 38mm throttle bodies. Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: API SG, SH, SJ, SL or SM, SAE 10W-40 motorcycle specific oil Oil Capacity W Filter: 3.0 L (3.2 US qt) Spark Plugs Type: NGK CR9EIA-9 or DENSO U27EPR-9 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain, 525-pitch 📐 Dimensions Exterior Length: Approx. 2,115 mm (83.3 in) Width: Approx. 760 mm (30.0 in) Height: Approx. 1,205 mm (47.4 in) Wheelbase: Approx. 1,410 mm (55.5 in) Ground Clearance: Approx. 130 mm (5.1 in) Weights Dry Weight: Approx. 172 kg (379 lbs) Wet Weight Curb: Approx. 197 kg (434 lbs) Fuel Tank Capacity: 17 L (4.5 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle specific ratings differ from automotive; focus is on mechanical integrity and system function) Active Features ABS: Available as an option on some models/years (check specific vehicle) Passive Features Lighting: Halogen headlight, LED taillight, amber incandescent or LED turn signals....