SsangYong Kyron 2005-2012 Full Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: SsangYong Model: Kyron Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Platform Code: Q200 (First Generation) ๐ Introduction Market Position Segment: Mid-size SUV / Off-road Vehicle Positioning: A rugged and capable SUV with a focus on utility and value, often positioned as an alternative to more mainstream offerings. Competitive Analysis Competitors: Hyundai Santa Fe, Kia Sorento, Mitsubishi Pajero Sport, Toyota Fortuner (depending on market). Key Features Vehicle Highlights: Body-on-frame construction, available four-wheel drive, diesel engine options, spacious interior. Manual Value Target Audience: Professional mechanics, DIY enthusiasts, SsangYong Kyron owners seeking in-depth repair and maintenance information. ๐ Manual Details Coverage Areas General Coverage: Full Service Repair Specific Coverage: Maintenance, Diagnostics, Repair, Rebuild, Refurbishment, Restoration Page Count Estimated Page Count: Likely exceeds 1000 pages based on comprehensive coverage Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, fuel system, ignition system, exhaust system, cooling system Drivetrain: Transmission (Automatic and Manual), Transfer Case, Drive Shafts, Differentials, Axles, CV Joints Chassis: Suspension (Front and Rear), Steering System, Brake System (Hydraulic, ABS) Electrical: Power distribution, starting and charging system, lighting, instruments and indicators, infotainment, body electrical, engine control module (ECM), transmission control module (TCM), ABS control module Body: Body construction, exterior panels, doors, windows, interior trim, HVAC system, safety restraints Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical circuit testing, component testing Repair: Component removal and installation, adjustments, component overhaul, system repairs Wiring Diagrams: Detailed electrical wiring diagrams for all systems Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics Detail Level: Detailed sub-steps, notes, cautions, warnings, numbered instructions, enlarged inset views ๐ Manual Specifications File Format Quality: High-resolution PDF, full printable Print Quality Printability: All pages printable for workshop use Binding Type Binding: Not applicable (Digital PDF) Paper Type Paper Type: Not applicable (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Code Example 1: XDi270 (2.7L Diesel) Engine Code Example 2: XDi200 (2.0L Diesel) Engine Code Example 3: eXDi270 (2.7L Diesel - updated) Engine Displacement 2 7L: 2696 cc Engine Type 2 7L Diesel: Inline 5-cylinder, Turbocharged, Common Rail Direct Injection (CRDi) Engine Displacement 2 0L: 1998 cc Engine Type 2 0L Diesel: Inline 4-cylinder, Turbocharged, Common Rail Direct Injection (CRDi) Performance Horsepower 2 7L Diesel: Approximately 161-186 hp (depending on variant and market) Torque 2 7L Diesel: Approximately 340-402 Nm (depending on variant and market) Horsepower 2 0L Diesel: Approximately 140-150 hp Torque 2 0L Diesel: Approximately 310-330 Nm Fuel System Fuel Type: Diesel (for most variants) Injection System: Common Rail Direct Injection (CRDi) ๐ง Transmission Standard Transmission Type Primary: 5-speed Manual Optional Transmission Type Optional: 5-speed Automatic Features Drive System: Part-time 4WD with low-range transfer case (4X4 models), RWD (2WD models) ๐ Dimensions Exterior Length: Approx. 4600-4700 mm Width: Approx. 1810-1820 mm Height: Approx. 1740-1800 mm Weights Curb Weight: Approx. 1900-2100 kg Gross Vehicle Weight: Approx. 2700-2800 kg ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Varies by market and specific testing agency; generally average for its class during its production era. Active Features Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA) - availability varies by trim. Traction Control: Electronic Stability Program (ESP) / Traction Control System (TCS) - availability varies by trim. Passive Features Airbags: Front airbags for driver and passenger. Side and curtain airbags may be available on higher trims. Body Construction: Reinforced safety cabin, crumple zones. ๐ก Technology Features Infotainment Audio System: Basic AM/FM/CD players with optional MP3 playback and auxiliary inputs were common. Higher trims might offer upgraded speakers. Driver Assistance Cruise Control: Available on most models. Connectivity Connectivity Features: Limited by modern standards; Bluetooth connectivity was not common in early models. USB integration would be rare. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km or 12 months, whichever comes first (refer to manual for exact specifications). Air Filter Replacement: Refer to manual, often around 40,000-60,000 km. Fuel Filter Replacement: Refer to manual, typically recommended for diesel engines every 40,000-60,000 km. Timing Belt Replacement: The Kyron utilizes a timing chain for its diesel engines, which generally does not require periodic replacement but should be inspected. Fluid Specifications Engine Oil Type Diesel: API CJ-4 or ACEA E7/E9 (e.g., SAE 5W-30 or 10W-40, consult manual for exact viscosity). Transmission Fluid Automatic: Dexron III or equivalent (consult manual for specific part number and type). Coolant Type: Ethylene Glycol based coolant, typically a long-life pink or red type (consult manual for OAT/HOAT specifications). Known Issues Diesel Particulate Filter Dpf: Potential for DPF clogging with short-distance driving; requires regular regeneration cycles....
Transmission (Automatic and Manual), Transfer Case, Drive Shafts, Differentials, Axles, CV Joints
Chassis:
Suspension (Front and Rear), Steering System, Brake System (Hydraulic, ABS)
Electrical:
Power distribution, starting and charging system, lighting, instruments and indicators, infotainment, body electrical, engine control module (ECM), transmission control module (TCM), ABS control module