Mitsubishi L200 2005-2014 Workshop Service Manual for Repair
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: L200 / Triton / Strada (depending on market) Generation Generation Code: KB4T / KB7T (often referred to as the fourth generation) Codes Chassis Codes: KB4T, KB7T ๐ Introduction Market Position Segment: Mid-size pickup truck / Light commercial vehicle Target Audience: Commercial users, fleet operators, off-road enthusiasts, DIY mechanics Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max Key Features Vehicle Strengths: Robust construction, reliable diesel engines, excellent off-road capability, versatile cargo bed, good towing capacity ๐ Manual Details Coverage Areas Regions Covered: Global (specifics may vary by market, but manual provides comprehensive technical data applicable to the model range) Page Count Page Count: 3818 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine (4D56, 4M41), Transmission (Manual, Automatic), Drivetrain (4WD systems, differentials, driveshafts) Chassis: Suspension (front independent, rear leaf spring), Steering, Brakes (front discs, rear drums/discs), Wheels and Tires Electrical: Wiring diagrams, lighting, charging system, starting system, engine control unit (ECU), body control modules (BCM), comfort features Body: Exterior body panels, interior trim, doors, glass, seating, body sealing Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics Repair: Component removal and installation, engine overhaul, transmission repair, brake caliper replacement, suspension component refurbishment Technical Specifications: Torque specifications, clearances, alignment data, component tolerances Technical Depth Depth: Comprehensive: from basic fluid checks and replacements to in-depth engine rebuilds, transmission overhauls, and complex electrical system diagnosis. ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable text (OCR applied) Print Quality Resolution: High-resolution scans for clarity of text and diagrams Binding Type Binding Type: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Code 1: 4D56 (2.5L Diesel) Engine Description 1: 2.5-liter turbocharged common rail direct injection (CRDi) diesel engine Power Output 1: Typically 134 hp (99 kW) to 176 hp (130 kW) depending on tune and intercooler. Torque Output 1: Typically 314 Nm (231 lb-ft) to 400 Nm (295 lb-ft) depending on tune. Secondary Engine Engine Code 2: 4M41 (3.2L Diesel) Engine Description 2: 3.2-liter turbocharged common rail direct injection (CRDi) diesel engine Power Output 2: Typically 163 hp (120 kW) to 178 hp (131 kW). Torque Output 2: Typically 343 Nm (253 lb-ft) to 440 Nm (325 lb-ft). Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDi) Performance Emission Standards: Euro III, Euro IV (depending on market and specific model year) ๐ง Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed or 5-speed Automatic Transmission (Invvecs-II Sport Mode) Features Drivetrain Options: Rear-Wheel Drive (RWD) and Easy Select 4WD / Super Select 4WD Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (e.g., Mitsubishi Genuine Manual Transmission Fluid) Automatic Transmission Fluid: DIA QUEEN ATF-SP II M or equivalent ๐ Dimensions Exterior Length: Approx. 5000-5150 mm (depending on body style) Width: Approx. 1750-1800 mm Height: Approx. 1775-1800 mm Cargo Cargo Bed Length: Varies by cabin configuration (single cab, double cab), approx. 1325 mm to 1805 mm Weights Curb Weight: Approx. 1750 kg - 2050 kg (depending on configuration) Gross Vehicle Weight Rating: Approx. 2700 kg - 3000 kg Towing Capacity: Up to 2500 kg (braked trailer, depending on market regulations) ๐ก๏ธ Safety Features Ratings Ancap Rating: Varies by market and testing year. Some variants achieved 4 or 5 stars for occupant protection. Active Features ABS: Standard on most variants E Brake Force Distribution: EBD (Electronic Brake-force Distribution) Brake Assist: BA (Brake Assist) available on some models Passive Features Airbags: Driver and front passenger airbags standard on most models; side airbags and curtain airbags available on higher trims. Seatbelts: Pre-tensioning seatbelts with force limiters Child Seat Anchors: ISOFIX/LATCH points available on specific seating positions ๐ก Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player, MP3 compatibility and speakers. Higher trims may offer upgraded audio systems and navigation. Display Screen: Optional touchscreen display for navigation and multimedia on higher-spec models. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Rear parking sensors available as an option on some models. Connectivity Bluetooth: Available on later models and higher trim levels for hands-free calling. Usb Aux Input: Available on some models for audio device connectivity. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km to 10,000 km or 6 months, whichever comes first (refer to manual for exact specification based on operating conditions). Air Filter Replacement: Every 20,000 km to 40,000 km or annually, depending on driving environment. Fuel Filter Replacement: Every 30,000 km to 60,000 km (critical for common rail diesels). Fluid Specifications Engine Oil Spec: API CF-4 / CH-4 / CI-4 or ACEA B3/B4, viscosity SAE 15W-40 or 5W-40...