๐ท๏ธ Basic Information Identification Make: Arctic Cat Model: T660 Turbo Touring Year: 2005 Codes Chassis Code: N/A (Snowmobile) Engine Code: Likely Suzuki 3-cylinder, 660cc Turbocharged (Common for this era T660) ๐ Introduction Market Position Target User: Arctic Cat T660 Turbo Touring owners, DIY enthusiasts, and independent repair shops. Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information, empowering owners to perform their own servicing, saving on labor costs, and ensuring proper upkeep of their snowmobile. Key Features Searchability: The PDF format allows for easy keyword searching to quickly locate specific information. Illustration Quality: Features numerous illustrations to aid in understanding complex procedures. Printability: Users can print specific pages or the entire manual as needed for hands-on work. ๐ Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Drivetrain, Chassis, Suspension, Electrical System, Bodywork, Controls, Accessories, Troubleshooting, Maintenance Page Count Estimated Page Count: Hundreds (as stated in product description) Manual Type Manual Type: Factory Service/Shop Repair Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine System: Detailed coverage including disassembly, inspection, assembly, and troubleshooting of the turbocharged 660cc engine. Fuel System: Fuel injection system components, fuel pump, injectors, lines, and related diagnostics. Drivetrain: Clutch system (primary and secondary), drive belt inspection and replacement, chaincase, gears, and differential (if applicable). Suspension: Front and rear suspension components, shock absorbers, springs, A-arms, and track system. Electrical System: Wiring diagrams, ignition system, lighting, starter, battery, and component testing. Braking System: Brake caliper, master cylinder, brake lines, hydraulic system, and pad replacement. Steering System: Handlebar assembly, steering column, tie rods, and related components. Bodywork And Plastics: Removal and installation of body panels, hood, seat, and related trim. Procedures Included Maintenance Procedures: Regularly scheduled maintenance tasks, lubrication points, fluid changes (oil, coolant, chaincase oil), filter replacements. Repair Procedures: Step-by-step guides for common repairs, from minor adjustments to major component overhauls. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common and uncommon issues. Engine Rebuild: Comprehensive instructions for engine disassembly, cleaning, inspection, part replacement, and reassembly. Transmission Service: Clutch adjustment, belt replacement, and chaincase maintenance. Technical Depth Diagnostic Capabilities: Detailed diagnostic procedures for electrical and mechanical faults, including voltage checks and component testing. Special Tools: Identification of special tools required for specific procedures. Torque Specifications: Precise torque values for all critical fasteners. Clearances And Tolerances: Specifications for engine component clearances and bearing tolerances. ๐ Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution digital images, searchable text, printable pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: 4-Stroke, Turbocharged, 3-Cylinder Displacement: 660 cc (Approximate) Manufacturer Origin: Likely Suzuki (based on T660 platform sharing) Performance Horsepower Estimate: Typically in the range of 80-100+ HP (varies by specific tuning and turbo boost) Torque Characteristics: Turbocharging provides increased torque across the RPM range compared to naturally aspirated engines. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: CDI (Capacitor Discharge Ignition) with ignition timing control. Cooling System Cooling Type: Liquid-Cooled Lubrication System Oil Type: Specific synthetic or semi-synthetic snowmobile engine oil, meeting API SG or higher, and JASO MA/MA2 specifications. (Refer to manual for exact grade and viscosity, e.g., 0W-40 or 5W-40). Oil Capacity: Refer to manual for specific capacity (typically around 3-4 liters). ๐ง Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Arctic Cat's own clutch system. Drive System: 2-stroke Belt Drive (CVT) Features Clutch Operation: Automatic engagement and ratio changes based on engine RPM and load. Chaincase Fluid: Specific gear oil for snowmobile chaincases. (Refer to manual for viscosity and API rating, e.g., 75W-90 GL-4). Chaincase Fluid Capacity: Refer to manual for specific capacity (typically around 150-250 ml). ๐ Dimensions Exterior Track Length: Standard touring track length for this era (e.g., 136 inches is common). Track Width: Standard touring track width (e.g., 15 inches). Weights Dry Weight: Approximately 600-650 lbs (varies by configuration). ๐ก๏ธ Safety Features Ratings Crash Test Ratings: N/A (Snowmobiles are not subject to automotive crash test ratings). Active Features Braking System: Hydraulic disc brake system for reliable stopping power. Throttle Control: Thumb throttle with safety interlock. Passive Features Lighting: Headlights, taillights, and brake lights for visibility. Engine Kill Switch: Conveniently located safety tether or kill switch. ๐ก Technology Features Infotainment Gauge Cluster: Analog and digital gauges for speed, RPM, fuel level, coolant temperature, and indicator lights. Driver Assistance N/A: Minimal electronic driver assistance features typical for this era of snowmobile. Connectivity N/A: No electronic connectivity features. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 1,000-2,000 miles or annually, whichever comes first. Refer to manual for specific mileage/hour recommendation and break-in service. Drive Belt Inspection: Inspect belt for wear and damage at regular intervals, replace as needed (typically around 3,000-5,000 miles, but depends heavily on usage and belt condition). Spark Plug...
Provides factory-level repair and maintenance information, empowering owners to perform their own servicing, saving on labor costs, and ensuring proper upkeep of their snowmobile.
Key Features
Searchability:
The PDF format allows for easy keyword searching to quickly locate specific information.
Illustration Quality:
Features numerous illustrations to aid in understanding complex procedures.
Printability:
Users can print specific pages or the entire manual as needed for hands-on work.
Step-by-step guides for common repairs, from minor adjustments to major component overhauls.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving common and uncommon issues.
Engine Rebuild:
Comprehensive instructions for engine disassembly, cleaning, inspection, part replacement, and reassembly.
Transmission Service:
Clutch adjustment, belt replacement, and chaincase maintenance.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures for electrical and mechanical faults, including voltage checks and component testing.
Special Tools:
Identification of special tools required for specific procedures.
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances And Tolerances:
Specifications for engine component clearances and bearing tolerances.
๐ Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution digital images, searchable text, printable pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, Turbocharged, 3-Cylinder
Displacement:
660 cc (Approximate)
Manufacturer Origin:
Likely Suzuki (based on T660 platform sharing)
Performance
Horsepower Estimate:
Typically in the range of 80-100+ HP (varies by specific tuning and turbo boost)
Torque Characteristics:
Turbocharging provides increased torque across the RPM range compared to naturally aspirated engines.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
CDI (Capacitor Discharge Ignition) with ignition timing control.
Cooling System
Cooling Type:
Liquid-Cooled
Lubrication System
Oil Type:
Specific synthetic or semi-synthetic snowmobile engine oil, meeting API SG or higher, and JASO MA/MA2 specifications. (Refer to manual for exact grade and viscosity, e.g., 0W-40 or 5W-40).
Oil Capacity:
Refer to manual for specific capacity (typically around 3-4 liters).
๐ง Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Arctic Cat's own clutch system.
Drive System:
2-stroke Belt Drive (CVT)
Features
Clutch Operation:
Automatic engagement and ratio changes based on engine RPM and load.
Chaincase Fluid:
Specific gear oil for snowmobile chaincases. (Refer to manual for viscosity and API rating, e.g., 75W-90 GL-4).
Chaincase Fluid Capacity:
Refer to manual for specific capacity (typically around 150-250 ml).
๐ Dimensions
Exterior
Track Length:
Standard touring track length for this era (e.g., 136 inches is common).
Track Width:
Standard touring track width (e.g., 15 inches).
Weights
Dry Weight:
Approximately 600-650 lbs (varies by configuration).
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
N/A (Snowmobiles are not subject to automotive crash test ratings).
Active Features
Braking System:
Hydraulic disc brake system for reliable stopping power.
Throttle Control:
Thumb throttle with safety interlock.
Passive Features
Lighting:
Headlights, taillights, and brake lights for visibility.
Engine Kill Switch:
Conveniently located safety tether or kill switch.
๐ก Technology Features
Infotainment
Gauge Cluster:
Analog and digital gauges for speed, RPM, fuel level, coolant temperature, and indicator lights.
Driver Assistance
N/A:
Minimal electronic driver assistance features typical for this era of snowmobile.
Connectivity
N/A:
No electronic connectivity features.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000-2,000 miles or annually, whichever comes first. Refer to manual for specific mileage/hour recommendation and break-in service.
Drive Belt Inspection:
Inspect belt for wear and damage at regular intervals, replace as needed (typically around 3,000-5,000 miles, but depends heavily on usage and belt condition).
Spark Plug Replacement:
Refer to manual for recommended interval (e.g., 3,000-6,000 miles or annually).
Chaincase Oil Change:
Recommended annually or every 2,000 miles.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific API and viscosity grade. Often a 0W-40 or 5W-40 synthetic snowmobile oil.
Coolant Specification:
Ethylene glycol-based antifreeze mixture, typically a 50/50 mix with distilled water. Refer to manual for specific type and color (e.g., green or orange).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid. Refer to manual for exact specification.
Known Issues
Turbo System Checks:
Regular inspection of turbocharger, wastegate, and intercooler for proper function and leaks is crucial.
Drive Belt Durability:
Drive belt wear can be accelerated by aggressive riding or improper clutch alignment. Regular inspection and replacement are key.
Track And Suspension Wear:
As with any snowmobile, tracks and suspension components are subject to wear and tear, especially in abrasive conditions. The manual provides guidance on inspection and maintenance.
๐ Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat has a long-standing history in snowmobile manufacturing, known for innovation and performance in the powersports industry.
Model Evolution
T660 Platform:
The T660 platform, often featuring Suzuki-derived engines, was a popular offering for Arctic Cat in the early to mid-2000s, known for its reliability and touring comfort.
Production
Production Era:
Early to Mid-2000s (2005 model year falls within this period).
๐ Awards & Recognition
Recognitions
General Reputation:
Arctic Cat snowmobiles generally receive positive reviews for performance and comfort, particularly in touring models.