The 2005 Chrysler Voyager is a versatile front-engine, front-wheel-drive minivan designed for families and individuals requiring ample passenger and cargo space. Built on the NS platform, shared with its Dodge and Plymouth counterparts, this generation of Chrysler minivans is recognized for its comfortable ride and practical interior layout. It offered reliable V6 engine options, including a 3.3-liter and an optional 3.8-liter, both focused on smooth power delivery and reasonable fuel economy for its class. This model line is part of Chrysler's long history of innovation in the minivan segment, known for pioneering many features that have become industry standards. This comprehensive workshop service manual provides detailed information for the maintenance, diagnosis, and repair of the 2005 Chrysler Voyager. It covers all gasoline engine variants and automatic transmission systems, along with extensive sections on chassis components such as suspension, steering, and brakes, as well as the electrical system, including wiring diagrams, Powertrain Control Module (PCM), and Body Control Module (BCM). The manual also details body repairs, HVAC system servicing, and offers step-by-step procedures for common maintenance tasks like oil changes and fluid checks, as well as troubleshooting guides for common issues, ensuring owners and technicians can effectively maintain and repair the vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 2005 Generation Generation Code: RG (North America) Codes Platform: NS (platform shared with Dodge Caravan and Plymouth Voyager) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, people requiring versatile cargo and passenger space Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Freestar, Kia Sedona, Hyundai Entourage Key Features Vehicle Type: Front-engine, front-wheel-drive minivan Interior Versatility: Known for flexible seating configurations, Stow 'n Go seating was introduced in later generations but this RG generation offered good utility. Powertrain Options: Reliable V6 engine options focused on smooth power delivery and reasonable fuel economy for its class. 📋 Manual Details Coverage Areas Engine Coverage: All gasoline engine variants for 2005 Chrysler Voyager Transmission Coverage: Automatic transmission variants Chassis Coverage: Suspension, steering, brakes, exhaust Electrical Coverage: Wiring diagrams, lighting, accessories, charging system, starting system, Body Control Module (BCM), Powertrain Control Module (PCM) Body Coverage: Body panels, doors, interior trim, HVAC system, seats Page Count Estimated Page Count: 1500-2000 (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust systems. Drivetrain: Automatic transmission operation, diagnosis, repair, and overhaul; driveline components. Braking System: Hydraulic system, ABS (Anti-lock Braking System), parking brake, disc and drum brake servicing. Steering Suspension: Power steering system, suspension components (struts, control arms, bushings), alignment procedures. Climate Control: HVAC (Heating, Ventilation, and Air Conditioning) system diagnosis and repair, including refrigerant handling. Electrical Electronics: Comprehensive coverage of the vehicle's electrical architecture, including diagnostics for Body Control Module (BCM), Powertrain Control Module (PCM), and various sensors and actuators. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, belt inspection and replacement, fluid checks and top-offs. Diagnostics Troubleshooting: Diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides, component testing procedures. Repair Overhaul: Detailed step-by-step instructions for component removal, installation, and overhaul, including engine, transmission, and braking system repairs. Body Repair: Procedures for body panel alignment, door hinge and lock repair, interior trim replacement. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Includes detailed diagnostic procedures, specifications, and torque values. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Quality: High-resolution scans with clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: EDZ (3.3L V6 OHV) Displacement: 3.3 Liters Configuration: V6, Overhead Valve (OHV) Horsepower Est: 180-190 hp @ 5200 rpm (estimated for 3.3L) Torque Est: 200-210 lb-ft @ 3400 rpm (estimated for 3.3L) Optional Engine Engine Code Optional: EGA (3.8L V6 OHV) Displacement Optional: 3.8 Liters Horsepower Optional Est: 200-215 hp @ 5200 rpm (estimated for 3.8L) Torque Optional Est: 240-250 lb-ft @ 3800 rpm (estimated for 3.8L) Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Emission Controls: Catalytic converter, Oxygen sensors, EGR system 🔧 Transmission Standard Type Standard: 4-speed Automatic Transaxle Optional Type Optional: N/A (Most models featured a 4-speed automatic) Features Gear Ratios: Specific gear ratios for each transmission model are detailed within the manual. Fluid Type: ATF+4 (Automatic Transmission Fluid) Fluid Capacity Est: Approximately 4.0-4.5 quarts (for drain and refill) 📐 Dimensions Exterior Length Est: Approx. 190-193 inches Width Est: Approx. 72-74 inches Height Est: Approx. 67-69 inches Interior Seating Capacity: 7 passengers (typically 2-2-3 configuration) Cargo Cargo Volume Behind 3Rd Row Est: Approx. 20-30 cubic feet Weights Curb Weight Est: Approx. 3800-4300 lbs 🛡️ Safety Features Ratings NHTSA Frontal Driver Est: Good (typically) NHTSA Frontal Passenger Est:...