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Dodge Ram Truck 1500 2500 3500 3.7L 4.7L 5.7L 5.9L Diesel 8.3L Complete Workshop Service Repair Manual 2005

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๐Ÿท๏ธ Basic Information Identification Make: Dodge Model: Ram Truck Model Variant: 1500, 2500, 3500 Year: 2005 Codes Platform Code: DR (Third Generation Ram) ๐Ÿ‘‹ Introduction Market Position Market Position: Heavy-duty pickup truck designed for work, towing, and hauling, positioned as a robust and capable option in its class. Competitive Analysis Competitors: Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD. Key Features Key Features: Strong towing and payload capacity, versatile engine options including robust diesel power, durable construction, available in various configurations (1500, 2500, 3500) to suit different needs. ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable Page Count Page Count: Likely extensive, often 1000+ pages for a complete workshop manual of this nature. ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing systems, valve train. Engine Performance: Fuel injection, ignition, exhaust, emissions control, cooling, lubrication. Transmission Manual: Manual transmission (if applicable for specific models/engines), clutch operation, linkages. Transmission Automatic: Automatic transmission (4-speed and 5-speed variants), torque converter, valve body, planetary gears, internal clutch packs. Drivetrain: Four-wheel drive system (NV244, NV243, NV271/NV273 transfer cases), front and rear axles, differentials, drive shafts, U-joints. Suspension: Front suspension (independent short-long arm), rear suspension (leaf spring solid axle), shocks, springs, ball joints, bushings. Steering: Power steering system, steering gear, tie rods, steering column, wheel alignment. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), brake hydraulics, master cylinder, calipers, rotors, brake pads. Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, accessories. Body And Frame: Body panels, interior trim, doors, windows, tailgate, chassis frame, collision repair guidelines. HVAC: Heating, Ventilation, and Air Conditioning system, climate control, refrigerant, compressor, evaporator, condenser. Diagnostic Troubleshooting: Diagnostic Trouble Codes (DTCs), testing procedures, component diagnosis, wiring diagrams. Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, lubrication schedules. Repair: Step-by-step repair instructions for all major vehicle systems. Rebuilding: Complete engine and transmission rebuild procedures with torque specifications and clearances. Overhaul: Detailed overhaul instructions for components like cylinder heads, transmissions, and differentials. Diagnostics: Systematic troubleshooting guides for common and complex issues. Specifications: Torque values, clearances, fluid capacities, electrical resistance, and pressure specifications. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Tools: Information on using diagnostic scan tools (e.g., OBD-II) and specialized equipment. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. ๐Ÿ“Š Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Downloadable format) Paper Type Paper Type: N/A (Downloadable format) โš™๏ธ Engine Specifications Primary Engine Engine 3.7L: 3.7L Magnum V6 (Naturally Aspirated) Engine 4.7L: 4.7L Magnum V8 (Naturally Aspirated) Engine 5.7L: 5.7L HEMI V8 (Naturally Aspirated) with Multi-Displacement System (MDS) Engine 5.9L Diesel: 5.9L Cummins ISB Turbo Diesel I6 (Turbocharged) Engine 8.3L: 8.3L V10 Viper SRT-10 (Naturally Aspirated) - Primarily for Ram SRT-10 models. Performance Engine 3.7L Hp Torque: Approx. 215 hp / 235 lb-ft Engine 4.7L Hp Torque: Approx. 235 hp / 300 lb-ft Engine 5.7L Hp Torque: Approx. 345 hp / 375 lb-ft Engine 5.9L Diesel Hp Torque: Approx. 305 hp / 555 lb-ft (early 2005 models) to 325 hp / 610 lb-ft (later 2005 models) Engine 8.3L Hp Torque: Approx. 500 hp / 525 lb-ft Fuel System Fuel Type Gas: Unleaded gasoline (regular and premium recommended for HEMI) Fuel Type Diesel: Diesel fuel Injection System Gas: Multi-point fuel injection (MPFI) Injection System Diesel: Common rail direct injection (CRDI) ๐Ÿ”ง Transmission Standard Transmission Gas Std: 4-speed automatic (45RFE/48RE) or 6-speed manual (NV3500, NV5600 for HD) Optional Transmission Gas Opt: 5-speed automatic (545RFE for HEMI) Transmission Diesel Std: 6-speed manual (NV5600) or 5-speed automatic (48RE) Features Transfer Case Options: Part-time 4WD (NV244, NV243) or Full-time 4WD (NV271/NV273 for HD) Fluid Specifications Atf Fluid Spec 45Rfe 545Rfe: ATF+4 (Mopar) Atf Fluid Spec 48Re: ATF+4 (Mopar), often requiring a specific fluid for heavy duty applications. Manual Gear Oil Spec: Refer to manual, typically GL-3 or GL-4 gear oil for manual transmissions. ๐Ÿ“ Dimensions Exterior Wheelbase Options: Varies by cab and bed configuration (e.g., ~130.5" to ~160.5") Overall Length Options: Varies significantly based on configuration (e.g., ~230" to ~260") Weights Gvwr Options: Ranges from approx. 6,500 lbs (1500) to over 10,500 lbs (3500 Dually) Curb Weight Options: Varies widely based on configuration, engine, and drivetrain, typically 5,000 lbs to 7,500+ lbs. ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Rollover Rating: Typically 3-star or 4-star for 2WD and 4WD models (varies by specific configuration). Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Traction Control: Available Traction Control System (TCS) on some models. Passive Features Airbags: Front airbags for driver and passenger. Seatbelts: Three-point seat belts with pretensioners. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Basic AM/FM/CD player...
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Dodge Ram Truck 1500 2500 3500 3.7L 4.7L 5.7L 5.9L Diesel 8.3L Complete Workshop Service Repair Manual 2005
๐Ÿท๏ธ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Model Variant:
1500, 2500, 3500
Year:
2005
Codes
Platform Code:
DR (Third Generation Ram)
๐Ÿ‘‹ Introduction
Market Position
Market Position:
Heavy-duty pickup truck designed for work, towing, and hauling, positioned as a robust and capable option in its class.
Competitive Analysis
Competitors:
Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD.
Key Features
Key Features:
Strong towing and payload capacity, versatile engine options including robust diesel power, durable construction, available in various configurations (1500, 2500, 3500) to suit different needs.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable
Page Count
Page Count:
Likely extensive, often 1000+ pages for a complete workshop manual of this nature.
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing systems, valve train.
Engine Performance:
Fuel injection, ignition, exhaust, emissions control, cooling, lubrication.
Transmission Manual:
Manual transmission (if applicable for specific models/engines), clutch operation, linkages.
Transmission Automatic:
Automatic transmission (4-speed and 5-speed variants), torque converter, valve body, planetary gears, internal clutch packs.
Drivetrain:
Four-wheel drive system (NV244, NV243, NV271/NV273 transfer cases), front and rear axles, differentials, drive shafts, U-joints.
Suspension:
Front suspension (independent short-long arm), rear suspension (leaf spring solid axle), shocks, springs, ball joints, bushings.
Steering:
Power steering system, steering gear, tie rods, steering column, wheel alignment.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), brake hydraulics, master cylinder, calipers, rotors, brake pads.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, accessories.
Body And Frame:
Body panels, interior trim, doors, windows, tailgate, chassis frame, collision repair guidelines.
HVAC:
Heating, Ventilation, and Air Conditioning system, climate control, refrigerant, compressor, evaporator, condenser.
Diagnostic Troubleshooting:
Diagnostic Trouble Codes (DTCs), testing procedures, component diagnosis, wiring diagrams.
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, lubrication schedules.
Repair:
Step-by-step repair instructions for all major vehicle systems.
Rebuilding:
Complete engine and transmission rebuild procedures with torque specifications and clearances.
Overhaul:
Detailed overhaul instructions for components like cylinder heads, transmissions, and differentials.
Diagnostics:
Systematic troubleshooting guides for common and complex issues.
Specifications:
Torque values, clearances, fluid capacities, electrical resistance, and pressure specifications.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Tools:
Information on using diagnostic scan tools (e.g., OBD-II) and specialized equipment.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Downloadable format)
Paper Type
Paper Type:
N/A (Downloadable format)
โš™๏ธ Engine Specifications
Primary Engine
Engine 3.7L:
3.7L Magnum V6 (Naturally Aspirated)
Engine 4.7L:
4.7L Magnum V8 (Naturally Aspirated)
Engine 5.7L:
5.7L HEMI V8 (Naturally Aspirated) with Multi-Displacement System (MDS)
Engine 5.9L Diesel:
5.9L Cummins ISB Turbo Diesel I6 (Turbocharged)
Engine 8.3L:
8.3L V10 Viper SRT-10 (Naturally Aspirated) - Primarily for Ram SRT-10 models.
Performance
Engine 3.7L Hp Torque:
Approx. 215 hp / 235 lb-ft
Engine 4.7L Hp Torque:
Approx. 235 hp / 300 lb-ft
Engine 5.7L Hp Torque:
Approx. 345 hp / 375 lb-ft
Engine 5.9L Diesel Hp Torque:
Approx. 305 hp / 555 lb-ft (early 2005 models) to 325 hp / 610 lb-ft (later 2005 models)
Engine 8.3L Hp Torque:
Approx. 500 hp / 525 lb-ft
Fuel System
Fuel Type Gas:
Unleaded gasoline (regular and premium recommended for HEMI)
Fuel Type Diesel:
Diesel fuel
Injection System Gas:
Multi-point fuel injection (MPFI)
Injection System Diesel:
Common rail direct injection (CRDI)
๐Ÿ”ง Transmission
Standard
Transmission Gas Std:
4-speed automatic (45RFE/48RE) or 6-speed manual (NV3500, NV5600 for HD)
Optional
Transmission Gas Opt:
5-speed automatic (545RFE for HEMI)
Transmission Diesel Std:
6-speed manual (NV5600) or 5-speed automatic (48RE)
Features
Transfer Case Options:
Part-time 4WD (NV244, NV243) or Full-time 4WD (NV271/NV273 for HD)
Fluid Specifications
Atf Fluid Spec 45Rfe 545Rfe:
ATF+4 (Mopar)
Atf Fluid Spec 48Re:
ATF+4 (Mopar), often requiring a specific fluid for heavy duty applications.
Manual Gear Oil Spec:
Refer to manual, typically GL-3 or GL-4 gear oil for manual transmissions.
๐Ÿ“ Dimensions
Exterior
Wheelbase Options:
Varies by cab and bed configuration (e.g., ~130.5" to ~160.5")
Overall Length Options:
Varies significantly based on configuration (e.g., ~230" to ~260")
Weights
Gvwr Options:
Ranges from approx. 6,500 lbs (1500) to over 10,500 lbs (3500 Dually)
Curb Weight Options:
Varies widely based on configuration, engine, and drivetrain, typically 5,000 lbs to 7,500+ lbs.
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Rollover Rating:
Typically 3-star or 4-star for 2WD and 4WD models (varies by specific configuration).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Available Traction Control System (TCS) on some models.
Passive Features
Airbags:
Front airbags for driver and passenger.
Seatbelts:
Three-point seat belts with pretensioners.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD player with available SiriusXM satellite radio. Optional premium audio systems and in-dash CD changers were available.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; primarily focused on safety features like ABS. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:
No integrated Bluetooth or USB connectivity as standard. Auxiliary input jacks might be present on some higher trims.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval Gas:
Typically 3,000-7,500 miles or 6 months, depending on driving conditions (refer to manual for specifics).
Oil Change Interval Diesel:
Typically 7,500-15,000 miles or 12 months for the 5.9L Cummins, but always consult the manual.
Engine Coolant Flush:
Recommended every 30,000-60,000 miles or 3-5 years for the primary coolant.
Fluid Specifications
Engine Oil Spec Gas 3.7L 4.7L:
SAE 5W-30 (API certified) recommended, though 10W-30 might be acceptable in some climates.
Engine Oil Spec Gas 5.7L Hemi:
SAE 5W-20 (API certified, meeting Chrysler MS-6395)
Engine Oil Spec Diesel 5.9L:
API CJ-4 or CI-4 rated synthetic diesel engine oil, SAE 15W-40 or 5W-40 depending on temperature. Specific Mopar specification is critical.
Coolant Spec:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically purple or orange.
Known Issues
Known Issues Hemi 5.7L:
Valve spring failures (heat issues), manifold crack/leak (especially exhaust), lifter tick/noise, oil sludge buildup if maintenance is neglected.
Known Issues 4.7L:
Spark plug seizure/breakage during removal, intake manifold gasket leaks, sludge buildup.
Known Issues 5.9L Cummins:
Fuel injector issues (especially on early common rail), EGR system clogging, potential for harmonic balancer failure, vibration damper failure.
Known Issues General:
U-joint wear, front suspension component wear (ball joints, tie rods), exhaust system corrosion, rust on rocker panels and cab corners, HVAC blower motor failure.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
Dodge has a long history of producing robust and capable trucks, with the Ram nameplate signifying strength and utility.
Model Evolution
Model Evolution Third Gen:
This 2005 model represents the third generation of the Dodge Ram (2002-2008), which introduced a significantly redesigned exterior with a bolder, more aggressive styling and a more refined interior compared to its predecessor.
Production
Production Location:
Saltillo Truck Plant, Saltillo, Mexico; Warren Truck Assembly Plant, Warren, Michigan.
๐Ÿ† Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2005 model year are not always highlighted, the third-generation Ram trucks were generally well-regarded for their aggressive styling and strong powertrain offerings, particularly the Cummins diesel.
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