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2005 Mitsubishi Lancer Evolution IX 9 Workshop Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Year: 2005 Nickname: Evo IX Codes Chassis Code: CT9A 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiasts, DIY mechanics, professional technicians working on the Evo IX Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart (lesser extent), other performance sedans of the era Key Features Performance Focus: Designed for high-performance driving and motorsport applications Technical Sophistication: Advanced AWD system, powerful turbocharged engine, and robust chassis 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Secondary Coverage: Diagnostic, Maintenance, Troubleshooting, Overhaul Page Count Estimated Pages: Over 1500 (typical for comprehensive factory manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63 MIVEC), Turbocharger, Exhaust, Fuel System, Cooling System, Lubrication System Drivetrain: Manual Transmission (Getrag 6-speed), Transfer Case, Front Differential, Rear Differential (Active Center Differential - ACD, Super AYC - Active Yaw Control) Chassis: Suspension (Front MacPherson Strut, Rear Multi-link), Steering System, Brake System (Front Brembo 4-piston, Rear Brembo 2-piston), Wheel and Tire System Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instruments, Audio System, Power Accessories, Wiring Diagrams Body: Exterior Body Panels, Interior Trim, Glass, Doors, Seats, HVAC System Procedures Included Maintenance: Scheduled Maintenance (Oil Changes, Filter Replacements, Spark Plugs, Belts), Fluid Checks and Replacements Repair: Component Overhaul, Engine Rebuild, Transmission Rebuild, Suspension Component Replacement, Brake System Service, Electrical Component Repair Diagnostics: Troubleshooting Symptoms, Diagnostic Trouble Codes (DTCs), Component Testing, Wiring Diagram Interpretation Installation: Accessory Installation, Component Upgrades (with OEM specifications) Technical Depth Depth: Comprehensive (from basic adjustments to complete engine/transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (if properly OCR'd) Print Quality Printability: All pages printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 MIVEC Engine Type: Inline 4-cylinder, DOHC, 16-valve, Turbocharged, Intercooled Displacement: 2.0 Liters (1997cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Est: 286 hp @ 6500 rpm (JDM/Euro), 276 hp @ 6500 rpm (USDM) Torque Est: 289 lb-ft @ 3500 rpm (JDM/Euro), 286 lb-ft @ 3500 rpm (USDM) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Turbocharger and Intercooler Fuel Requirement: Premium Unleaded Gasoline (91+ Octane Recommended) 🔧 Transmission Standard Transmission Type: Getrag 6-Speed Manual Transmission Optional Transmission Type: None for Evolution IX Features Drivetrain Layout: All-Wheel Drive (AWD) AWD System: Mitsubishi All-Wheel Drive (MAWD) with Active Center Differential (ACD) and Rear Active Yaw Control (AYC) Clutch Type: Hydraulically Operated Single-Plate Dry Clutch 📐 Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,625 mm (103.3 in) Track Width Front: Approx. 1,515 mm (59.6 in) Track Width Rear: Approx. 1,510 mm (59.4 in) Weights Curb Weight: Approx. 1,400 kg (3,086 lbs) - varies by market and specification Gross Vehicle Weight Rating Est: N/A (Typically not explicitly stated for performance models) Wheel Bolt Pattern: 5x114.3 mm Wheel Size Standard: 17x8.5JJ (Enkei) Tire Size Standard: 235/45R17 (e.g., Yokohama Advan A046) 🛡️ Safety Features Ratings NHTSA Ratings: N/A (Likely not tested extensively for this performance variant during its era) IIHS Ratings: N/A (Likely not tested extensively for this performance variant during its era) Active Features ABS: Yes, with EBD (Electronic Brakeforce Distribution) Traction Control: Yes, AYC (Active Yaw Control) Stability Control: Yes, ACD (Active Center Differential) and AYC contribute to dynamic stability Passive Features Airbags: Driver and Passenger Front Airbags, Side Airbags (market dependent) Seatbelts: 3-point front and rear seatbelts with pre-tensioners Body Structure: Reinforced chassis for rally homologation standards 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with Rockford Fosgate premium audio option Display: Basic digital display for climate control and audio, warning lights Driver Assistance Performance Systems: ACD (Active Center Differential), AYC (Active Yaw Control) - crucial for handling and grip Other: Cruise Control, optional climate control Connectivity Bluetooth: Not typically factory equipped for this model year Usb Ports: Not factory equipped 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first (severe duty driving recommends more frequent changes) Spark Plug Replacement: Refer to manual, typically around 30,000-60,000 miles depending on plug type Timing Belt Replacement: Refer to manual, typically around 60,000-90,000 miles or 6-8 years Fluid Specifications Engine Oil: API SG or higher, SAE 5W-30 recommended (check specific market manual for exact specs, consider synthetic for high-performance use) Coolant: Mitsubishi Super Long Life Coolant (or equivalent OAT/HOAT type), 50/50 mix with distilled water Transmission Fluid: Manual Transmission Fluid (MTF), refer to manual for specific GL rating (e.g., GL-4 or GL-5, but specific formulation matters for synchronizers) Transfer Case Fluid: Refer to manual for specific specification (often...
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2005 Mitsubishi Lancer Evolution IX 9 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Year:
2005
Nickname:
Evo IX
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Segment:
Performance Compact Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, DIY mechanics, professional technicians working on the Evo IX
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart (lesser extent), other performance sedans of the era
Key Features
Performance Focus:
Designed for high-performance driving and motorsport applications
Technical Sophistication:
Advanced AWD system, powerful turbocharged engine, and robust chassis
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair
Secondary Coverage:
Diagnostic, Maintenance, Troubleshooting, Overhaul
Page Count
Estimated Pages:
Over 1500 (typical for comprehensive factory manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63 MIVEC), Turbocharger, Exhaust, Fuel System, Cooling System, Lubrication System
Drivetrain:
Manual Transmission (Getrag 6-speed), Transfer Case, Front Differential, Rear Differential (Active Center Differential - ACD, Super AYC - Active Yaw Control)
Chassis:
Suspension (Front MacPherson Strut, Rear Multi-link), Steering System, Brake System (Front Brembo 4-piston, Rear Brembo 2-piston), Wheel and Tire System
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instruments, Audio System, Power Accessories, Wiring Diagrams
Body:
Exterior Body Panels, Interior Trim, Glass, Doors, Seats, HVAC System
Procedures Included
Maintenance:
Scheduled Maintenance (Oil Changes, Filter Replacements, Spark Plugs, Belts), Fluid Checks and Replacements
Repair:
Component Overhaul, Engine Rebuild, Transmission Rebuild, Suspension Component Replacement, Brake System Service, Electrical Component Repair
Diagnostics:
Troubleshooting Symptoms, Diagnostic Trouble Codes (DTCs), Component Testing, Wiring Diagram Interpretation
Installation:
Accessory Installation, Component Upgrades (with OEM specifications)
Technical Depth
Depth:
Comprehensive (from basic adjustments to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (if properly OCR'd)
Print Quality
Printability:
All pages printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 MIVEC
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, Turbocharged, Intercooled
Displacement:
2.0 Liters (1997cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower Est:
286 hp @ 6500 rpm (JDM/Euro), 276 hp @ 6500 rpm (USDM)
Torque Est:
289 lb-ft @ 3500 rpm (JDM/Euro), 286 lb-ft @ 3500 rpm (USDM)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Turbocharger and Intercooler
Fuel Requirement:
Premium Unleaded Gasoline (91+ Octane Recommended)
🔧 Transmission
Standard
Transmission Type:
Getrag 6-Speed Manual Transmission
Optional
Transmission Type:
None for Evolution IX
Features
Drivetrain Layout:
All-Wheel Drive (AWD)
AWD System:
Mitsubishi All-Wheel Drive (MAWD) with Active Center Differential (ACD) and Rear Active Yaw Control (AYC)
Clutch Type:
Hydraulically Operated Single-Plate Dry Clutch
📐 Dimensions
Exterior
Length:
Approx. 4,490 mm (176.8 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Wheelbase:
Approx. 2,625 mm (103.3 in)
Track Width Front:
Approx. 1,515 mm (59.6 in)
Track Width Rear:
Approx. 1,510 mm (59.4 in)
Weights
Curb Weight:
Approx. 1,400 kg (3,086 lbs) - varies by market and specification
Gross Vehicle Weight Rating Est:
N/A (Typically not explicitly stated for performance models)
Wheel Bolt Pattern:
5x114.3 mm
Wheel Size Standard:
17x8.5JJ (Enkei)
Tire Size Standard:
235/45R17 (e.g., Yokohama Advan A046)
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A (Likely not tested extensively for this performance variant during its era)
IIHS Ratings:
N/A (Likely not tested extensively for this performance variant during its era)
Active Features
ABS:
Yes, with EBD (Electronic Brakeforce Distribution)
Traction Control:
Yes, AYC (Active Yaw Control)
Stability Control:
Yes, ACD (Active Center Differential) and AYC contribute to dynamic stability
Passive Features
Airbags:
Driver and Passenger Front Airbags, Side Airbags (market dependent)
Seatbelts:
3-point front and rear seatbelts with pre-tensioners
Body Structure:
Reinforced chassis for rally homologation standards
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with Rockford Fosgate premium audio option
Display:
Basic digital display for climate control and audio, warning lights
Driver Assistance
Performance Systems:
ACD (Active Center Differential), AYC (Active Yaw Control) - crucial for handling and grip
Other:
Cruise Control, optional climate control
Connectivity
Bluetooth:
Not typically factory equipped for this model year
Usb Ports:
Not factory equipped
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first (severe duty driving recommends more frequent changes)
Spark Plug Replacement:
Refer to manual, typically around 30,000-60,000 miles depending on plug type
Timing Belt Replacement:
Refer to manual, typically around 60,000-90,000 miles or 6-8 years
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 recommended (check specific market manual for exact specs, consider synthetic for high-performance use)
Coolant:
Mitsubishi Super Long Life Coolant (or equivalent OAT/HOAT type), 50/50 mix with distilled water
Transmission Fluid:
Manual Transmission Fluid (MTF), refer to manual for specific GL rating (e.g., GL-4 or GL-5, but specific formulation matters for synchronizers)
Transfer Case Fluid:
Refer to manual for specific specification (often same as transmission or a specialized gear oil)
Rear Differential Fluid:
Refer to manual for specific specification (may require limited-slip differential additive)
Known Issues
Engine:
Head gasket failures (especially with aggressive tuning/abuse), turbocharger wear, piston ring land failures (prone to cracking)
Drivetrain:
ACD pump failure, clutch wear (due to performance driving), synchro wear in transmission (especially 1st and 2nd gear)
Suspension:
Worn bushings, strut failures, potential for AYC system issues
Electrical:
Minor sensor failures, occasional issues with power window motors
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Direct lineage from Mitsubishi's WRC (World Rally Championship) success
Model Evolution
Evolution Series:
Eighth generation Lancer Evolution, IX signifies a significant powertrain and aerodynamic update
Key Advancements In Evo Ix:
MIVEC variable valve timing, larger turbocharger (twin-scroll), improved aerodynamics, lightweight aluminum roof (on some models)
Production
Production Period:
2005-2006
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its handling, performance, and rally-bred pedigree
Motorsport Titles:
The Evolution platform itself has numerous WRC and other rally championships
Ratings
Enthusiast Following:
Highly regarded and sought-after by car enthusiasts globally
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