2005 SsangYong Kyron D100 Service Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: SsangYong Model: Kyron Year: 2005 Engine Variant Covered: D100 (D20DT, D27DT) Codes Engine Code D20Dt: D20DT Engine Code D27Dt: D27DT ๐ Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced professional mechanics. Competitive Analysis Value Proposition: Provides factory-level repair information to save money on dealership service and repairs. Key Features Content Style: Easy-to-read text sections with top-quality diagrams and instructions. Instruction Detail: Step-by-step instructions with highly detailed exploded pictures and diagrams for correct and efficient job completion. ๐ Manual Details Coverage Areas Primary Coverage: 2005 SsangYong Kyron D100 Service Repair Workshop Manual Specific Components Covered: Covers nearly every aspect of the vehicle, from engine internals to body panels and diagnostic systems. Page Count Page Count: Not Specified (implies comprehensive coverage) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Engine Systems: Engine General, Engine Assembly, Fuel System, Intake System, Exhaust System, Lubrication System, Cooling System, Electric Devices, Engine Control System, Special Service Tools (for D20DT and D27DT engines) Electrical Systems: Electrical System, Stics, IMMO, SPWM, Cluster, Lamp, Switch, Wiper Washer System, Rain Sensor Unit, PAS, AV Chassis Systems: DC 5-Speed M/T, Clutch, Axle System, T/C, Propeller Shaft, Suspension System, ESP, Steering System Body Systems: Air Conditioning System, Air Bag System, Seat, Sunroof, Body Interior, Body Exterior, Body Repair Diagnosis Systems: ECU (Gasoline and Diesel), Brake, Air-Bag, CCCS, FATC, FFH, P/Trunk, Rain Sensor, STICS, TC, TCH, TGS Lever Wiring Diagrams: Electrical Wiring Diagram (General Information, Connector/Ground, Power Distribution, Circuit) Procedures Included General Repair: Complete disassembly and reassembly instructions Maintenance: Scheduled maintenance procedures (implied by coverage of systems) Troubleshooting: Diagnostic procedures for various systems, fault code interpretation (implied by Diagnosis section) Special Tools: Identification and use of special service tools for engine work Engine Rebuild: Detailed engine assembly and disassembly procedures for D20DT and D27DT engines. Suspension Repair: Includes procedures for the suspension system, axle systems, and steering system. Body Repair: Specific section dedicated to body repair, interior, and exterior components. Technical Depth Depth: Comprehensive: From basic maintenance to detailed repair and diagnostics, suitable for DIY and professional mechanics. Diagnostic Tools Use: Covers usage of special service tools and diagnostic procedures for ECU, brakes, and airbag systems. ๐ Manual Specifications File Format Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader & WinZip Print Quality Printability: All pages are printable Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Delivery Delivery Method: Instant Download โ๏ธ Engine Specifications Primary Engine Engine Type: Diesel (D20DT, D27DT variants) Engine Displacement D20Dt: 2.0 Liters (approx. 1998cc) Engine Displacement D27Dt: 2.7 Liters (approx. 2696cc) Performance Horsepower D20Dt: Typically around 100-140 PS (exact figures vary by specific tune) Torque D20Dt: Typically around 250-300 Nm (exact figures vary by specific tune) Horsepower D27Dt: Typically around 140-170 PS (exact figures vary by specific tune) Torque D27Dt: Typically around 310-340 Nm (exact figures vary by specific tune) Fuel System Fuel Injection: Common Rail Direct Injection (CRDi) ๐ง Transmission Standard Transmission Type: 5-speed Manual Transmission (M/T) listed as DC 5-speed Optional Transmission Type Optional: Automatic Transmission (not explicitly detailed but implied for the model range) Features Clutch Type: Hydraulically operated clutch (implied by clutch system coverage) Transfer Case: Transfer Case (T/C) system covered, indicating potential 4WD variants. ๐ Dimensions Exterior Vehicle Type: Mid-size SUV / Sport Utility Vehicle Body Style: 5-door SUV body construction Weights Curb Weight: Varies by configuration, typically 1800-2000 kg (estimated) ๐ก๏ธ Safety Features Ratings Crash Test Data: No specific ratings provided in manual description, but the manual covers Air Bag System and ESP. Active Features Electronic Stability Program: ESP (Electronic Stability Program) coverage indicates its presence as a safety feature. Passive Features Airbag System: Comprehensive coverage of the Air Bag System. ๐ก Technology Features Infotainment Infotainment System: Basic infotainment system (radio, CD player) expected for the era. Manual covers AV system components. Driver Assistance Cruise Control: Likely available on some trims; no specific mention in manual description but electrical systems cover switches. Connectivity Immobilizer: IMMO (Immobilizer) system is covered in the electrical section, indicating anti-theft technology. Other Tech Rain Sensor: Rain sensor unit is explicitly covered, indicating automatic wiper functionality on equipped models. ๐ง Maintenance Service Intervals Engine Oil Change: Refer to manual for specific intervals, typically 5,000-10,000 km or 6-12 months for diesel engines. Fuel Filter Replacement: Refer to manual for specific intervals, recommended every 20,000-40,000 km for diesel fuel filters. Fluid Specifications Engine Oil Type: Refer to manual, likely API CI-4 or higher, viscosity 5W-30 or 10W-40 synthetic diesel engine oil. Coolant Type: Refer to manual, likely a G11 or G12 ethylene glycol-based antifreeze coolant. Brake Fluid Type: Refer to manual, typically DOT 3 or DOT 4 brake fluid. Transmission Fluid Mt: Refer to manual for specific manual transmission...
Do-it-yourself enthusiasts and experienced professional mechanics.
Competitive Analysis
Value Proposition:
Provides factory-level repair information to save money on dealership service and repairs.
Key Features
Content Style:
Easy-to-read text sections with top-quality diagrams and instructions.
Instruction Detail:
Step-by-step instructions with highly detailed exploded pictures and diagrams for correct and efficient job completion.
๐ Manual Details
Coverage Areas
Primary Coverage:
2005 SsangYong Kyron D100 Service Repair Workshop Manual
Specific Components Covered:
Covers nearly every aspect of the vehicle, from engine internals to body panels and diagnostic systems.
Page Count
Page Count:
Not Specified (implies comprehensive coverage)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
๐ Manual Coverage
Systems Covered
Engine Systems:
Engine General, Engine Assembly, Fuel System, Intake System, Exhaust System, Lubrication System, Cooling System, Electric Devices, Engine Control System, Special Service Tools (for D20DT and D27DT engines)
Electrical Systems:
Electrical System, Stics, IMMO, SPWM, Cluster, Lamp, Switch, Wiper Washer System, Rain Sensor Unit, PAS, AV
Chassis Systems:
DC 5-Speed M/T, Clutch, Axle System, T/C, Propeller Shaft, Suspension System, ESP, Steering System
Body Systems:
Air Conditioning System, Air Bag System, Seat, Sunroof, Body Interior, Body Exterior, Body Repair
Diagnosis Systems:
ECU (Gasoline and Diesel), Brake, Air-Bag, CCCS, FATC, FFH, P/Trunk, Rain Sensor, STICS, TC, TCH, TGS Lever
Wiring Diagrams:
Electrical Wiring Diagram (General Information, Connector/Ground, Power Distribution, Circuit)
Procedures Included
General Repair:
Complete disassembly and reassembly instructions
Maintenance:
Scheduled maintenance procedures (implied by coverage of systems)
Troubleshooting:
Diagnostic procedures for various systems, fault code interpretation (implied by Diagnosis section)
Special Tools:
Identification and use of special service tools for engine work
Engine Rebuild:
Detailed engine assembly and disassembly procedures for D20DT and D27DT engines.
Suspension Repair:
Includes procedures for the suspension system, axle systems, and steering system.
Body Repair:
Specific section dedicated to body repair, interior, and exterior components.
Technical Depth
Depth:
Comprehensive: From basic maintenance to detailed repair and diagnostics, suitable for DIY and professional mechanics.
Diagnostic Tools Use:
Covers usage of special service tools and diagnostic procedures for ECU, brakes, and airbag systems.
๐ Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader & WinZip
Print Quality
Printability:
All pages are printable
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Delivery
Delivery Method:
Instant Download
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Diesel (D20DT, D27DT variants)
Engine Displacement D20Dt:
2.0 Liters (approx. 1998cc)
Engine Displacement D27Dt:
2.7 Liters (approx. 2696cc)
Performance
Horsepower D20Dt:
Typically around 100-140 PS (exact figures vary by specific tune)
Torque D20Dt:
Typically around 250-300 Nm (exact figures vary by specific tune)
Horsepower D27Dt:
Typically around 140-170 PS (exact figures vary by specific tune)
Torque D27Dt:
Typically around 310-340 Nm (exact figures vary by specific tune)
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDi)
๐ง Transmission
Standard
Transmission Type:
5-speed Manual Transmission (M/T) listed as DC 5-speed
Optional
Transmission Type Optional:
Automatic Transmission (not explicitly detailed but implied for the model range)
Features
Clutch Type:
Hydraulically operated clutch (implied by clutch system coverage)
Transfer Case:
Transfer Case (T/C) system covered, indicating potential 4WD variants.
๐ Dimensions
Exterior
Vehicle Type:
Mid-size SUV / Sport Utility Vehicle
Body Style:
5-door SUV body construction
Weights
Curb Weight:
Varies by configuration, typically 1800-2000 kg (estimated)
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
No specific ratings provided in manual description, but the manual covers Air Bag System and ESP.
Active Features
Electronic Stability Program:
ESP (Electronic Stability Program) coverage indicates its presence as a safety feature.
Passive Features
Airbag System:
Comprehensive coverage of the Air Bag System.
๐ก Technology Features
Infotainment
Infotainment System:
Basic infotainment system (radio, CD player) expected for the era. Manual covers AV system components.
Driver Assistance
Cruise Control:
Likely available on some trims; no specific mention in manual description but electrical systems cover switches.
Connectivity
Immobilizer:
IMMO (Immobilizer) system is covered in the electrical section, indicating anti-theft technology.
Other Tech
Rain Sensor:
Rain sensor unit is explicitly covered, indicating automatic wiper functionality on equipped models.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific intervals, typically 5,000-10,000 km or 6-12 months for diesel engines.
Fuel Filter Replacement:
Refer to manual for specific intervals, recommended every 20,000-40,000 km for diesel fuel filters.
Fluid Specifications
Engine Oil Type:
Refer to manual, likely API CI-4 or higher, viscosity 5W-30 or 10W-40 synthetic diesel engine oil.
Coolant Type:
Refer to manual, likely a G11 or G12 ethylene glycol-based antifreeze coolant.
Brake Fluid Type:
Refer to manual, typically DOT 3 or DOT 4 brake fluid.
Transmission Fluid Mt:
Refer to manual for specific manual transmission fluid (MTF) specifications.
Known Issues
Common Problems Potential:
Potential issues can include turbocharger issues, EGR valve problems, diesel particulate filter clogging (if equipped), and minor electrical gremlins, common for vehicles of this era and type. Manual covers diagnosis and repair.
๐ Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, a South Korean automobile manufacturer.
Model Evolution
Kyron Introduction Year:
The Kyron was launched in 2005, succeeding the Musso and Rexton I in SsangYong's SUV lineup.
Production
Production Period:
2005-2011 (for the first generation Kyron)
๐ Awards & Recognition
Recognitions
Awards Received:
No specific awards mentioned in the provided product information.