BMW F650GS/GS Dakar (R13) 2005 to 2007 Service Repair Manual
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Basic Information Identification Make: BMW Model: F650GS / GS Dakar Model Code: R13 Generation Generation Designation: Second Generation F650GS Codes Internal Chassis Code: R13 Introduction Market Position Segment: Lightweight Adventure Touring Motorcycle Target Audience: Riders seeking a versatile motorcycle for on-road commuting, touring, and light off-road exploration. Competitive Analysis Key Competitors: KTM 640 Adventure, Honda Transalp, Suzuki V-Strom 650, Kawasaki KLR650. Key Features Versatility: Equipped for both paved roads and light off-road trails, embodying the 'GS' (Geländesport - off-road sport) heritage. Dakar Variant: The Dakar model typically features increased suspension travel, a larger front wheel (21-inch), and a taller windscreen for enhanced off-road capability and wind protection. Manual Details Coverage Areas Vehicle Years Covered: 2005, 2006, 2007 Model Variants Covered: F650GS, F650GS Dakar Page Count Estimated Page Count: 500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (Instant Download) Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, troubleshooting, and overhaul of internal components (pistons, rings, cylinders, crankshaft, camshafts, valves, timing). Engine Management: Fuel injection system (EFI), ignition system, ECU diagnostics, sensor testing and replacement (MAP, TPS, IAT, coolant temp), idle control. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulation, fuel tank maintenance, evaporative emissions control. Cooling System: Radiator, coolant hoses, water pump, thermostat, cooling fan operation and testing, coolant type and capacity. Exhaust System: Exhaust pipes, mufflers, catalytic converter inspection and replacement. Transmission: Clutch operation, adjustment, and replacement; gearbox disassembly and assembly, gear shifting mechanism, transmission fluid type and change intervals. Drivetrain: Chain drive system maintenance (cleaning, lubrication, adjustment, replacement), sprocket inspection, rear wheel hub assembly. Brakes: Hydraulic brake system diagnosis and repair, front and rear brake caliper service, brake pad replacement, brake fluid type and bleeding procedures, ABS system troubleshooting (if applicable). Suspension: Front telescopic forks (oil change, seal replacement, spring replacement, damping adjustments), rear monoshock absorber service and adjustment, swingarm pivot bearing maintenance. Steering: Headstock bearing inspection, adjustment, and replacement; handlebar and control lever adjustment. Electrical System: Wiring diagrams, battery testing and charging, starter motor, alternator, lighting system (headlight, taillight, turn signals), horn, fuses, relays, switches, instrumentation. Bodywork And Chassis: Fairing removal and installation, seat assembly, fuel tank removal and installation, body panel repair and replacement, frame inspection. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain adjustment and lubrication, tire pressure checks, brake fluid level checks. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, and performance anomalies. Repair Procedures: Step-by-step guides for component removal, repair, and reinstallation across all major vehicle systems. Component Testing: Detailed instructions for testing sensors, actuators, electrical components, and mechanical systems using appropriate tools. Torque Specifications: Comprehensive list of critical fastener torque values for engine, chassis, and suspension components. Wiring Diagrams: Detailed electrical schematics for the entire vehicle, aiding in diagnosis and repair of electrical issues. Technical Depth Depth: Comprehensive, covering from basic owner maintenance to advanced engine and electrical system diagnostics and rebuilds. Manual Specifications File Format Format Type: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, DOHC, 4 valves Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 10.0:1 Performance Horsepower: Approx. 48 hp (36 kW) @ 6500 rpm Torque: Approx. 44 lb-ft (60 Nm) @ 5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON Cooling System Coolant Type: BMW recommended ethylene glycol-based coolant (e.g., BMW Advanced Antifreeze) Coolant Capacity: Approx. 1.4 liters Transmission Standard Transmission Type: 5-speed manual gearbox Optional Optional Transmission: N/A Features Clutch Type: Wet multi-disc clutch, hydraulically operated Transmission Oil Type: SAE 75W-90 synthetic gear oil (API GL-4 or GL-5) Transmission Oil Capacity: Approx. 0.75 liters Dimensions Exterior F650Gs Front Wheel Size: 19-inch F650Gs Dakar Front Wheel Size: 21-inch Rear Wheel Size: 17-inch F650Gs Seat Height: Approx. 820 mm (32.3 inches) F650Gs Dakar Seat Height: Approx. 870 mm (34.3 inches) Weights Dry Weight: Approx. 176 kg (388 lbs) Wet Weight: Approx. 190 kg (419 lbs) Fuel Tank Capacity: 17 liters (4.5 US gal) - standard; 17 liters (4.5 US gal) - Dakar (some sources mention slightly larger for Dakar, but often same capacity) Safety Features Ratings ABS Availability: Optional ABS available on some models, switchable Active Features Braking System: Dual disc front brakes, single disc rear brakes with braided steel lines. Passive Features Lighting: Halogen headlight, LED taillight. Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature warning light, and basic diagnostic indicators. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) that can be deactivated for off-road use. Connectivity Diagnostic Interface: Utilizes BMW's proprietary diagnostic connectors, requiring specific tools for...
Equipped for both paved roads and light off-road trails, embodying the 'GS' (Geländesport - off-road sport) heritage.
Dakar Variant:
The Dakar model typically features increased suspension travel, a larger front wheel (21-inch), and a taller windscreen for enhanced off-road capability and wind protection.
Manual Details
Coverage Areas
Vehicle Years Covered:
2005, 2006, 2007
Model Variants Covered:
F650GS, F650GS Dakar
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Instant Download)
Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, troubleshooting, and overhaul of internal components (pistons, rings, cylinders, crankshaft, camshafts, valves, timing).
Engine Management:
Fuel injection system (EFI), ignition system, ECU diagnostics, sensor testing and replacement (MAP, TPS, IAT, coolant temp), idle control.
Radiator, coolant hoses, water pump, thermostat, cooling fan operation and testing, coolant type and capacity.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter inspection and replacement.
Transmission:
Clutch operation, adjustment, and replacement; gearbox disassembly and assembly, gear shifting mechanism, transmission fluid type and change intervals.
Hydraulic brake system diagnosis and repair, front and rear brake caliper service, brake pad replacement, brake fluid type and bleeding procedures, ABS system troubleshooting (if applicable).
Suspension:
Front telescopic forks (oil change, seal replacement, spring replacement, damping adjustments), rear monoshock absorber service and adjustment, swingarm pivot bearing maintenance.
Steering:
Headstock bearing inspection, adjustment, and replacement; handlebar and control lever adjustment.
Electrical System:
Wiring diagrams, battery testing and charging, starter motor, alternator, lighting system (headlight, taillight, turn signals), horn, fuses, relays, switches, instrumentation.
Bodywork And Chassis:
Fairing removal and installation, seat assembly, fuel tank removal and installation, body panel repair and replacement, frame inspection.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain adjustment and lubrication, tire pressure checks, brake fluid level checks.
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, and performance anomalies.
Repair Procedures:
Step-by-step guides for component removal, repair, and reinstallation across all major vehicle systems.
Component Testing:
Detailed instructions for testing sensors, actuators, electrical components, and mechanical systems using appropriate tools.
Torque Specifications:
Comprehensive list of critical fastener torque values for engine, chassis, and suspension components.
Wiring Diagrams:
Detailed electrical schematics for the entire vehicle, aiding in diagnosis and repair of electrical issues.
Technical Depth
Depth:
Comprehensive, covering from basic owner maintenance to advanced engine and electrical system diagnostics and rebuilds.
Manual Specifications
File Format
Format Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, DOHC, 4 valves
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
Approx. 48 hp (36 kW) @ 6500 rpm
Torque:
Approx. 44 lb-ft (60 Nm) @ 5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON
Cooling System
Coolant Type:
BMW recommended ethylene glycol-based coolant (e.g., BMW Advanced Antifreeze)
Coolant Capacity:
Approx. 1.4 liters
Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-disc clutch, hydraulically operated
Transmission Oil Type:
SAE 75W-90 synthetic gear oil (API GL-4 or GL-5)
Transmission Oil Capacity:
Approx. 0.75 liters
Dimensions
Exterior
F650Gs Front Wheel Size:
19-inch
F650Gs Dakar Front Wheel Size:
21-inch
Rear Wheel Size:
17-inch
F650Gs Seat Height:
Approx. 820 mm (32.3 inches)
F650Gs Dakar Seat Height:
Approx. 870 mm (34.3 inches)
Weights
Dry Weight:
Approx. 176 kg (388 lbs)
Wet Weight:
Approx. 190 kg (419 lbs)
Fuel Tank Capacity:
17 liters (4.5 US gal) - standard; 17 liters (4.5 US gal) - Dakar (some sources mention slightly larger for Dakar, but often same capacity)
Safety Features
Ratings
ABS Availability:
Optional ABS available on some models, switchable
Active Features
Braking System:
Dual disc front brakes, single disc rear brakes with braided steel lines.
Passive Features
Lighting:
Halogen headlight, LED taillight.
Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature warning light, and basic diagnostic indicators.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) that can be deactivated for off-road use.
Connectivity
Diagnostic Interface:
Utilizes BMW's proprietary diagnostic connectors, requiring specific tools for advanced electronic diagnostics.
Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Air Filter Check Interval:
Every 10,000 km (6,000 miles).
Spark Plug Check Interval:
Every 20,000 km (12,000 miles).
Chain Maintenance Interval:
Clean and lubricate every 1,000 km (600 miles) or after riding in wet/dirty conditions; adjust tension as needed (check manual for specific free play).
Valve Clearance Check:
Every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Grade:
SAE 15W-50 or 20W-50 (API SG or higher, JASO MA)
Engine Oil Capacity:
Approx. 2.3 liters (with filter change)
Brake Fluid Type:
DOT 4
Known Issues
Cam Chain Tensioner:
Early models (pre-2004) were known for potentially failing cam chain tensioners. While improved in later generations, regular inspection and potential upgrade to a manual tensioner is sometimes recommended by owners.
Fuel Pump Reliability:
Some owners have reported occasional fuel pump issues, though generally considered reliable.
Regulator Rectifier:
As with many motorcycles of this era, the stock regulator/rectifier can be a failure point. Symptoms include battery charging issues or electrical gremlins.
Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long-standing reputation for building robust, reliable, and technically advanced motorcycles, particularly in the adventure touring segment with its R-series GS models.
Model Evolution
F650Gs Lineage:
The F650GS (often referred to as the 'single' or 'Funduro' era) was BMW's entry into the lightweight single-cylinder adventure market, evolving from the earlier F650 'Stradale' and 'Dakar' models.
R13 Generation Details:
This R13 generation (2005-2007) represents a significant update with fuel injection, improved chassis, and revised styling, bridging the gap between the original F650 and the later twin-cylinder F800GS.
Production
Assembly Location:
Built by Loncin in China under license from BMW Motorrad.
Awards & Recognition
Recognitions
Market Reputation:
Widely recognized as a capable and durable lightweight adventure bike, praised for its versatility and BMW build quality.
Ratings
Owner Satisfaction:
Consistently ranks well among owners for reliability and suitability for its intended purpose.
Certifications
Emissions Standards:
Meets European emissions standards for its model years (Euro 3).