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2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Yamaha V-Star 650 XVS65 Custom Midnight Custom models Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: V-Star 650 Custom Model Variant: XVS65 Custom, Midnight Custom Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016 Internal Code: LIT-11616-CU-66 Codes Chassis Code: XVS650 ๐Ÿ‘‹ Introduction Market Position Target Audience: Do-it-yourself mechanics and V-Star 650 owners. Value Proposition: Saves on dealer labor costs, empowers owners for self-maintenance and repair. Competitive Analysis Alternative Resources: Dealer service departments (high cost), generic online forums (variable quality). Key Features Convenience: Instant download, no waiting, accessible digital format. Utility: Enables efficient troubleshooting, maintenance, and repair for all covered models. ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Service Repair Manual Comprehensive Coverage: All repair and maintenance topics Page Count Page Count: 440 Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader ๐Ÿ“– Manual Coverage Systems Covered Engine Top End: Detailed coverage of cylinder heads, valves, camshafts, and associated components. Engine Lubrication System: Includes oil pump, oil filter, oil passages, and lubrication theory. Crankshaft Crankcase: Covers crankshaft, connecting rods, pistons, rings, and crankcase disassembly/assembly. Transmission: Detailed information on gearbox operation, maintenance, and repair. Wheels Tires: Covers wheel bearings, tire replacement, balancing, and spoke maintenance. Final Drive: Information on shaft drive maintenance, including universal joints and final gearcase. Brakes: Includes front and rear brake system servicing, fluid changes, caliper and master cylinder overhaul. Suspension: Covers front fork (telescopic) and rear shock absorber maintenance and adjustment. Steering: Detailed procedures for steering head bearing service and adjustment. Frame: Covers frame components, mounting points, and related hardware. Electrical System: Comprehensive coverage including wiring diagrams, lighting, ignition, charging system, and starter motor. Procedures Included General Information: Vehicle identification, safety precautions, and basic service guidelines. Periodic Maintenance: Scheduled maintenance tasks, fluid checks, lubrication, and adjustments. Fuel System: Carburetor overhaul, adjustment, fuel filter replacement, and fuel line servicing. Engine Removal Installation: Step-by-step instructions for removing and reinstalling the engine. Diagnostics: Troubleshooting guides and diagnostic procedures for common issues. Repair Procedures: Detailed instructions for overhauling and repairing all major vehicle systems. Technical Depth Depth Of Coverage: From basic maintenance to complete engine and transmission rebuilds. Visual Aids: Detailed diagrams, illustrations, photographs, and exploded views. Instruction Style: Step-by-step instructions for clarity and ease of use. ๐Ÿ“Š Manual Specifications File Format PDF Quality: High Resolution Searchability: Keyword Searchable Navigation: Clickable Menu, Bookmarks Print Quality Printability: Fully Printable (individual pages, chapters, or entire manual) Binding Type Suggested Binding: 3-Ring Binder (user configurable) Paper Type Digital Paper Type: Digital (PDF), allows for reprinting of soiled pages. โš™๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC, V-twin Displacement: 649 cc (39.6 cubic inches) Bore X Stroke: 76.0 mm x 71.0 mm Compression Ratio: 9.0:1 Performance Horsepower: Approx. 41.4 HP @ 6,000 RPM (OEM specification, may vary slightly by year/tune) Torque: Approx. 37.7 lb-ft @ 3,500 RPM (OEM specification, may vary slightly by year/tune) Fuel System Carburetion: Dual Mikuni BSR34 carburetors Fuel Tank Capacity: 4.2 US gal (16 L) Ignition Ignition System: TCI (Transistor Controlled Ignition) ๐Ÿ”ง Transmission Standard Transmission Type: Constant mesh 5-speed Clutch Type: Wet, multiple-disc Features Final Drive Type: Shaft drive ๐Ÿ“ Dimensions Exterior Overall Length: Approx. 92.7 inches (2355 mm) Overall Width: Approx. 34.5 inches (875 mm) Overall Height: Approx. 47.0 inches (1195 mm) Seat Height: Approx. 27.1 inches (690 mm) Weights Dry Weight: Approx. 428 lbs (194 kg) Wet Weight: Approx. 474 lbs (215 kg) Wheelbase: Approx. 61.3 inches (1555 mm) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle specific safety is typically assessed via component integrity and rider protection) Active Features Braking System: Disc brakes front and rear, with potential for ABS on select later models or specific regional variants (manual covers standard braking). Passive Features Lighting: Halogen headlight, LED tail light, standard turn signals. ๐Ÿ’ก Technology Features Infotainment Audio System: Not applicable to standard models (accessory audio systems may be available). Driver Assistance Rider Aids: None on standard models; ABS was an optional feature on some later models/trims. Connectivity Smart Features: Not applicable to standard models. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 6 months, refer to manual for exact specification. Air Filter Inspection: Recommended every 3,000 miles or annually. Spark Plug Replacement: Typically every 6,000-10,000 miles, depending on plug type. Manual will specify. Brake Fluid Flush: Recommended every 2 years or per manual specification. Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher. Manual will confirm specific API rating and viscosity for temperature. Engine Oil Capacity: Approx. 3.3 US qt (3.1 L) without filter change, 3.5 US qt (3.3 L) with filter change. Manual for precise quantity. Brake Fluid Type: DOT 4 hydraulic brake fluid. Final Drive Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 hypoid gear oil. Final Drive Oil Capacity: Approx. 0.25 US qt...
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2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Yamaha V-Star 650 XVS65 Custom Midnight Custom models Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
V-Star 650 Custom
Model Variant:
XVS65 Custom, Midnight Custom
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016
Internal Code:
LIT-11616-CU-66
Codes
Chassis Code:
XVS650
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Do-it-yourself mechanics and V-Star 650 owners.
Value Proposition:
Saves on dealer labor costs, empowers owners for self-maintenance and repair.
Competitive Analysis
Alternative Resources:
Dealer service departments (high cost), generic online forums (variable quality).
Key Features
Convenience:
Instant download, no waiting, accessible digital format.
Utility:
Enables efficient troubleshooting, maintenance, and repair for all covered models.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Comprehensive Coverage:
All repair and maintenance topics
Page Count
Page Count:
440
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
๐Ÿ“– Manual Coverage
Systems Covered
Engine Top End:
Detailed coverage of cylinder heads, valves, camshafts, and associated components.
Engine Lubrication System:
Includes oil pump, oil filter, oil passages, and lubrication theory.
Crankshaft Crankcase:
Covers crankshaft, connecting rods, pistons, rings, and crankcase disassembly/assembly.
Transmission:
Detailed information on gearbox operation, maintenance, and repair.
Wheels Tires:
Covers wheel bearings, tire replacement, balancing, and spoke maintenance.
Final Drive:
Information on shaft drive maintenance, including universal joints and final gearcase.
Brakes:
Includes front and rear brake system servicing, fluid changes, caliper and master cylinder overhaul.
Suspension:
Covers front fork (telescopic) and rear shock absorber maintenance and adjustment.
Steering:
Detailed procedures for steering head bearing service and adjustment.
Frame:
Covers frame components, mounting points, and related hardware.
Electrical System:
Comprehensive coverage including wiring diagrams, lighting, ignition, charging system, and starter motor.
Procedures Included
General Information:
Vehicle identification, safety precautions, and basic service guidelines.
Periodic Maintenance:
Scheduled maintenance tasks, fluid checks, lubrication, and adjustments.
Fuel System:
Carburetor overhaul, adjustment, fuel filter replacement, and fuel line servicing.
Engine Removal Installation:
Step-by-step instructions for removing and reinstalling the engine.
Diagnostics:
Troubleshooting guides and diagnostic procedures for common issues.
Repair Procedures:
Detailed instructions for overhauling and repairing all major vehicle systems.
Technical Depth
Depth Of Coverage:
From basic maintenance to complete engine and transmission rebuilds.
Visual Aids:
Detailed diagrams, illustrations, photographs, and exploded views.
Instruction Style:
Step-by-step instructions for clarity and ease of use.
๐Ÿ“Š Manual Specifications
File Format
PDF Quality:
High Resolution
Searchability:
Keyword Searchable
Navigation:
Clickable Menu, Bookmarks
Print Quality
Printability:
Fully Printable (individual pages, chapters, or entire manual)
Binding Type
Suggested Binding:
3-Ring Binder (user configurable)
Paper Type
Digital Paper Type:
Digital (PDF), allows for reprinting of soiled pages.
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
649 cc (39.6 cubic inches)
Bore X Stroke:
76.0 mm x 71.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 41.4 HP @ 6,000 RPM (OEM specification, may vary slightly by year/tune)
Torque:
Approx. 37.7 lb-ft @ 3,500 RPM (OEM specification, may vary slightly by year/tune)
Fuel System
Carburetion:
Dual Mikuni BSR34 carburetors
Fuel Tank Capacity:
4.2 US gal (16 L)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
๐Ÿ”ง Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch Type:
Wet, multiple-disc
Features
Final Drive Type:
Shaft drive
๐Ÿ“ Dimensions
Exterior
Overall Length:
Approx. 92.7 inches (2355 mm)
Overall Width:
Approx. 34.5 inches (875 mm)
Overall Height:
Approx. 47.0 inches (1195 mm)
Seat Height:
Approx. 27.1 inches (690 mm)
Weights
Dry Weight:
Approx. 428 lbs (194 kg)
Wet Weight:
Approx. 474 lbs (215 kg)
Wheelbase:
Approx. 61.3 inches (1555 mm)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle specific safety is typically assessed via component integrity and rider protection)
Active Features
Braking System:
Disc brakes front and rear, with potential for ABS on select later models or specific regional variants (manual covers standard braking).
Passive Features
Lighting:
Halogen headlight, LED tail light, standard turn signals.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Not applicable to standard models (accessory audio systems may be available).
Driver Assistance
Rider Aids:
None on standard models; ABS was an optional feature on some later models/trims.
Connectivity
Smart Features:
Not applicable to standard models.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months, refer to manual for exact specification.
Air Filter Inspection:
Recommended every 3,000 miles or annually.
Spark Plug Replacement:
Typically every 6,000-10,000 miles, depending on plug type. Manual will specify.
Brake Fluid Flush:
Recommended every 2 years or per manual specification.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher. Manual will confirm specific API rating and viscosity for temperature.
Engine Oil Capacity:
Approx. 3.3 US qt (3.1 L) without filter change, 3.5 US qt (3.3 L) with filter change. Manual for precise quantity.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 hypoid gear oil.
Final Drive Oil Capacity:
Approx. 0.25 US qt (0.24 L). Manual for precise quantity.
Known Issues
Common Wear Items:
Clutch wear, brake pads, tires, steering head bearings, fork seals.
Carburetor Tuning:
Carburetors may require periodic adjustment or cleaning due to fuel quality and usage patterns. Manual provides detailed tuning procedures.
Charging System:
While generally reliable, components like the stator or voltage regulator can fail over time, affecting battery charging. The manual details testing and replacement.
๐Ÿ“š Vehicle History
Brand Heritage
Yamaha Motorcycle History:
Yamaha has a long-standing reputation for producing reliable and performance-oriented motorcycles across various categories, including cruisers.
Model Evolution
V Star 650 Lineage:
The V-Star 650 Custom is part of Yamaha's popular V-Star cruiser line, known for its classic styling and accessible V-twin engine.
Production
Manufacturing Location:
Japan (primary manufacturing)
๐Ÿ† Awards & Recognition
Recognitions
Model Reputation:
The V-Star 650 Custom is widely recognized for its reliable V-twin engine, comfortable riding position, and classic styling, making it a popular choice for both new and experienced riders.
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