Ford Fusion 2006 2007 2008 2009 Workshop Service Repair Manual
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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Ford Model: Fusion Generation: First Generation Model Years Covered: 2006, 2007, 2008, 2009 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Segment: Mid-size Sedan Target Audience: Families, commuters, individuals seeking a balance of comfort, style, and practicality. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Mazda6. Key Features Design Philosophy: Sporty and stylish European-inspired design, offering a distinct alternative to more conventional American sedans of the era. Platform Sharing: Shared platform with Mazda6 and Volvo S40/V50, contributing to a more engaging driving dynamic. Powertrain Options: Efficient 4-cylinder and powerful V6 engine choices catering to different driver needs. 📋 Manual Details Coverage Areas Engine Coverage: 2.3L Duratec I4, 3.0L Duratec V6 Transmission Coverage: 5-Speed Manual, 6-Speed Automatic (AX4N/AX4N-e) Drivetrain Coverage: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Page Count Estimated Pages: Large (typically 1500-3000+ pages for full workshop manuals) Manual Type Type: Workshop Service Repair Manual (Factory Equivalent) Language Language: English Format Format: Digital Download (PDF, ZIP/RAR potentially) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (including disassembly, assembly, timing, cooling, lubrication), fuel system, exhaust system, ignition system, emissions control. Transmission Drivetrain: Manual and automatic transmission repair, clutch, driveshafts, differentials (front and rear if applicable for AWD), axles. Chassis Suspension Steering: Front and rear suspension components, shock absorbers, springs, steering system components, power steering, wheel alignment specifications. Brakes: Brake system components (pads, rotors, calipers, master cylinder, lines), parking brake, ABS system. Electrical Electronics: Battery, charging system, starting system, lighting, instrument cluster, body control modules, power windows, locks, mirrors, audio system, diagnostic trouble codes (DTCs). Body Interior: Body panel removal/installation, interior trim, seats, HVAC system, airbags, body structure. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, belt replacement. Diagnostics Troubleshooting: Systematic troubleshooting guides for common and uncommon issues, diagnostic trouble code interpretation, symptom-based diagnostics. Repair Rebuild: Step-by-step instructions for component removal, installation, disassembly, and reassembly of major and minor vehicle systems. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts. Technical Depth Depth: Comprehensive, covering basic to advanced repairs, diagnostics, and specifications. Suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Accessibility: Viewable on PC, Mac, iPad, and other devices with PDF reader. Printable. Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Printability: High-quality printable pages, allowing for hard copy creation. Binding Type Binding: N/A (Digital Download - no physical binding) Paper Type Paper: N/A (Digital Download - no physical paper) ⚙️ Engine Specifications Primary Engine Engine 1: 2.3L Duratec DOHC 16-valve I4 Engine 1 Hp: 160 hp @ 6200 rpm Engine 1 Torque: 171 lb-ft @ 4250 rpm Secondary Engine Engine 2: 3.0L Duratec 30 V6 DOHC 24-valve Engine 2 Hp: 203 hp @ 6300 rpm (2006-2007), 210 hp @ 6250 rpm (2008-2009) Engine 2 Torque: 199 lb-ft @ 4500 rpm (2006-2007), 202 lb-ft @ 4000 rpm (2008-2009) Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Std: 5-speed manual transmission (MTX-75) Optional Transmission Opt: 5-speed automatic transmission (AX4N/AX4N-e) - standard on V6 models Features AWD Option: Available with AWD on V6 models starting in 2008. 📐 Dimensions Exterior Length: Approx. 187.4 inches Width: Approx. 70.2 inches Height: Approx. 57.7 inches Wheelbase: Approx. 107.4 inches Weights Curb Weight I4: Approx. 3300 - 3400 lbs Curb Weight V6: Approx. 3500 - 3700 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (2006-2007) / Five Stars (2008-2009) NHTSA Front Impact Passenger: Good (2006-2007) / Five Stars (2008-2009) NHTSA Side Impact Front Seat: Good (2006-2007) / Five Stars (2008-2009) NHTSA Side Impact Rear Seat: Good (2006-2007) / Five Stars (2008-2009) IIHS Front Offset Score: Good (for models tested) IIHS Side Impact Score: Good (for models tested) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) and Electronic Stability Control (ESC) on some models/trims. Passive Features Airbags: Front airbags, front side airbags, available full-length side curtain airbags. 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player. Optional premium sound systems, SiriusXM satellite radio. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Standard keyless entry, optional intelligent access with push-button start on later models. Connectivity Bluetooth: Optional Bluetooth connectivity (SYNC system) introduced in later years of this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6 months, whichever comes first (depending on oil type and driving conditions). Engine Coolant Flush: Every 100,000 miles or 10 years (initial fill), then every 50,000 miles or 5 years. Spark Plug Replacement I4: Approx. 100,000 miles (iridium plugs). Spark Plug Replacement V6: Approx. 100,000 miles (iridium plugs). Fluid Specifications...
5-speed automatic transmission (AX4N/AX4N-e) - standard on V6 models
Features
AWD Option:
Available with AWD on V6 models starting in 2008.
📐 Dimensions
Exterior
Length:
Approx. 187.4 inches
Width:
Approx. 70.2 inches
Height:
Approx. 57.7 inches
Wheelbase:
Approx. 107.4 inches
Weights
Curb Weight I4:
Approx. 3300 - 3400 lbs
Curb Weight V6:
Approx. 3500 - 3700 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2006-2007) / Five Stars (2008-2009)
NHTSA Front Impact Passenger:
Good (2006-2007) / Five Stars (2008-2009)
NHTSA Side Impact Front Seat:
Good (2006-2007) / Five Stars (2008-2009)
NHTSA Side Impact Rear Seat:
Good (2006-2007) / Five Stars (2008-2009)
IIHS Front Offset Score:
Good (for models tested)
IIHS Side Impact Score:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS) and Electronic Stability Control (ESC) on some models/trims.
Passive Features
Airbags:
Front airbags, front side airbags, available full-length side curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium sound systems, SiriusXM satellite radio.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Standard keyless entry, optional intelligent access with push-button start on later models.
Connectivity
Bluetooth:
Optional Bluetooth connectivity (SYNC system) introduced in later years of this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, whichever comes first (depending on oil type and driving conditions).
Engine Coolant Flush:
Every 100,000 miles or 10 years (initial fill), then every 50,000 miles or 5 years.
Spark Plug Replacement I4:
Approx. 100,000 miles (iridium plugs).
Spark Plug Replacement V6:
Approx. 100,000 miles (iridium plugs).
Fluid Specifications
Engine Oil I4:
SAE 5W-20, API SN or newer certified, ILSAC GF-5 or newer (check owner's manual for specific Ford specification - WSS-M2C945-A or similar).
Engine Oil V6:
SAE 5W-20, API SN or newer certified, ILSAC GF-5 or newer (check owner's manual for specific Ford specification - WSS-M2C945-A or similar).
Transmission Fluid Auto:
MERCON V (for AX4N/AX4N-e). Consult manual for specific type.
Transmission Fluid Manual:
Refer to manual for specific GL-4 or GL-5 gear oil recommendation for MTX-75.
Coolant:
Ford PremiumEngine Coolant (Yellow) or equivalent meeting Ford specification WSS-M97B44-D.
Known Issues
Common Issues Engine I4:
Potential oil leaks from valve cover gasket or oil pan; occasional issues with throttle body or mass airflow sensor.
Common Issues Engine V6:
Risk of intake manifold runner control (IMRC) issues leading to rough idle or performance problems; potential for rear main seal leaks.
Common Issues Transmission:
Occasional transmission shudder or hard shifting in automatics; clutch wear in manuals.
Common Issues Suspension Steering:
Front suspension components like ball joints and sway bar links can wear over time, leading to clunks or rattles; power steering pump noise.
Common Issues Electrical:
Window regulator failures, HVAC blower motor issues, occasional PCM/ECU glitches.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, established in 1903, a leading global automotive manufacturer with a long history of innovation and popular vehicles.
Model Evolution
Fusion Introduction:
The Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Mondeo in North America and was based on Ford's global CD3 platform.
Facelift:
Received a minor facelift for the 2009 model year, featuring updated styling, interior refinements, and powertrain enhancements.
Production
Manufacturing Location:
Flat Rock, Michigan, USA.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Achieved IIHS Top Safety Pick awards in various years for its strong safety performance.
Consumer Reports Ratings:
Generally received average to above-average reliability ratings from Consumer Reports for its segment.