🏷️ Basic Information Identification Make: Mazda Model: BT-50 Year: 2006-2007 Generation: First Generation (UN) Codes Platform Code: UN 👋 Introduction Market Position Market Segment: Mid-size pickup truck, positioned as a robust and versatile utility vehicle. Target Audience: Tradespeople, fleet operators, and individuals requiring a durable and capable workhorse. Competitive Analysis Key Competitors: Ford Ranger (platform sibling), Toyota Hilux, Mitsubishi Triton/L200, Nissan Navara/Frontier. Key Features Durability Reputation: Known for robust construction and reliability, often built on shared platforms with Ford (e.g., Ranger). Versatility: Available in various body styles (single cab, freestyle cab, double cab) and drivetrain configurations (2WD, 4WD). Ease Of Repair: Designed with serviceability in mind, though specific procedures require accurate documentation. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, troubleshooting, and maintenance for the Mazda BT-50 2006-2007 models. Page Count Page Count: Estimated 1500+ pages (typical for comprehensive factory service manuals of this era, exact count not provided). Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, overhaul procedures, cooling system, lubrication system, fuel system. Engine Management: Engine Control Module (ECM) diagnosis, sensor testing, actuator testing, emissions control systems, ignition system. Transmission Manual: Manual gearbox assembly, disassembly, inspection, lubrication, clutch system, driveline components. Transmission Automatic: Automatic transmission assembly, disassembly, inspection, lubrication, torque converter, electronic control system. Chassis Suspension: Front and rear suspension systems, steering system, wheel alignment specifications, shock absorbers, springs. Braking System: Brake system components (discs, pads, calipers, drums, shoes), hydraulic system, ABS system, parking brake. Electrical System: Battery, charging system, starting system, lighting system, instrumentation, power windows, central locking. Body And Trim: Body panel removal and installation, interior trim, exterior trim, bumpers, doors, glass, mirrors, convertible top (if applicable). HVAC System: Heating, ventilation, and air conditioning system components, refrigerant handling, diagnostics. Wiring Diagrams: Detailed electrical wiring schematics for all vehicle systems. Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, lubrication points. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Repair Overhaul: Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components. Component Replacement: Detailed guidance on replacing individual parts and assemblies. Diagnostic Codes: Explanation of diagnostic trouble codes (DTCs) and their associated symptoms. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content within the PDF for quick information retrieval. Platform Compatibility: Compatible with all versions of Windows and Mac operating systems. Software Requirements: Requires Adobe PDF Reader and WinZip (or equivalent unzipping software). Print Quality Print Quality: High-resolution PDF suitable for clear printing. Binding Type Binding Type: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: WL-C (Common for this generation, though variations exist) Engine Type: Inline 4-cylinder, Turbocharged Diesel Displacement: 2.5 Liters (2499 cc) Bore X Stroke: Approx. 96.0 mm x 86.0 mm Compression Ratio: Approx. 18.0:1 to 19.0:1 Fuel System: Direct Injection, Common Rail (CRDI) with Turbocharger and Intercooler. Performance Horsepower: Approximately 105-120 PS (varies by specific engine tune and market). Torque: Approximately 220-250 Nm (varies by specific engine tune and market). Fuel System Fuel Type: Diesel 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with transfer case. 📐 Dimensions Exterior Length: Varies by cab configuration (e.g., ~4980mm for Double Cab). Width: Varies by configuration (e.g., ~1770mm for Double Cab). Height: Varies by configuration (e.g., ~1705mm for Double Cab). Weights Curb Weight: Varies significantly by configuration, typically 1800-2000 kg. Gross Vehicle Weight Rating: Typically around 2900-3000 kg. 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing body; generally considered robust for its class, but specific ratings for 2006-2007 models may be limited. Active Features ABS: Anti-lock Braking System (ABS) typically standard or optional. Electronic Brake Force Distribution: Electronic Brake-force Distribution (EBD) often paired with ABS. Passive Features Airbags: Front airbags for driver and front passenger. Seatbelts: Three-point seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD audio systems, possibly with auxiliary input on higher trims. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth: Rarely standard on this generation, potentially an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used. Refer to manual for exact specification. Air Filter Replacement: Recommended every 20,000-40,000 km or as needed based on inspection. Fuel Filter Replacement: Recommended every 30,000-50,000 km for diesel engines. Fluid Specifications Engine Oil Type: API CI-4 or higher diesel engine oil, viscosity typically 5W-30 or 10W-30. Consult manual for precise specification. Coolant Type: Ethylene glycol-based coolant, typically green or long-life pink/orange. Use...