🏷️ Basic Information Identification Make: Yamaha Model: YZF-R6 Model Code: RJ11 Years Covered: 2006, 2007 Codes Chassis Code 2006: RJ11 Chassis Code 2007: RJ11 👋 Introduction Market Position Segment: Supersport / Track-focused sportbike Era Classification: Fifth generation YZF-R6, known for its exceptional handling and high-revving engine. Competitive Analysis Key Competitors 2006 2007: Honda CBR600RR, Kawasaki ZX-6R, Suzuki GSX-R600, Triumph Daytona 675. Key Features Vehicle Engine Technology: High-revving inline-four, Ram Air intake system. Chassis Design: Lightweight aluminum frame, optimized geometry for track performance. Suspension Quality: Premium KYB front forks and rear shock, class-leading adjustability. Braking Performance: Radial-mount monobloc calipers, significant stopping power. Manual Utility Value Proposition: Essential resource for maintaining peak performance and diagnosing issues on the YZF-R6. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Page Count: Over 400 pages (typical for this era's comprehensive service manuals) Manual Type Manual Type: Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, lubrication, valve clearance adjustment, timing chain, pistons, crankshaft, cylinder head, cylinder block, oil pump, cooling system. Fuel System: Fuel injection system (FI), throttle body assembly, fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines, ECU control. Ignition System: Ignition coils, spark plugs, ECU control, timing. Electrical System: Wiring diagrams, lighting system, charging system (stator, rectifier/regulator), starting system (starter motor, starter clutch), battery, fuses, relays, horn, instrumentation. Transmission: Clutch operation, gearbox components, shift drum, shift forks, gear inspection, lubrication, maintenance. Chassis Frame: Frame inspection, alignment, weight distribution. Suspension Front: Front fork (KYB 41mm USD), oil change, seal replacement, spring preload adjustment, damping adjustment, internal components. Suspension Rear: Rear shock absorber (KYB), linkage, swingarm, bearing inspection, lubrication, adjustment. Brakes Front: Dual 310mm disc brakes, radial-mount monobloc calipers (Tokico), brake fluid replacement, bleeding, pad replacement, caliper maintenance. Brakes Rear: Single 220mm disc brake, caliper maintenance, brake fluid replacement, bleeding. Wheels Tires: Wheel bearing inspection and replacement, tire pressure recommendations, wheel removal and installation. Cooling System: Radiator, coolant, fan, hoses, water pump inspection and replacement. Exhaust System: Muffler, exhaust pipes, catalytic converter inspection. Bodywork: Fairing removal and installation, seat, fuel tank cover, fenders. Controls: Throttle cable adjustment, clutch cable adjustment, brake levers, footpegs. Diagnostic Troubleshooting: Fault finding guides, error codes, diagnostic procedures. Procedures Included Maintenance Routine: Scheduled maintenance, lubrication points, inspection checks. Engine Rebuild: Complete engine overhaul procedures. Suspension Tuning: Detailed instructions for adjusting suspension components. Electrical Troubleshooting: Step-by-step fault diagnosis for electrical systems. Brake System Service: Brake fluid flush, caliper rebuild, pad and rotor replacement. Fuel Injection Diagnosis: Troubleshooting and repair of the fuel injection system. Tightening Torques: All critical bolt and nut torque specifications provided. Technical Depth Depth Level: Comprehensive, suitable for professional technicians and experienced DIY mechanics. Diagnostic Capability: Advanced diagnostic procedures and troubleshooting charts. Rebuild Guidance: Detailed guidance for component disassembly, inspection, repair, and reassembly. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages. Print Quality Printable: Yes, designed for printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four valves per cylinder, inline-four Displacement: 599 cc Bore X Stroke: 67.0 mm x 42.5 mm Compression Ratio: 12.8:1 Fuel Induction: Electronic Fuel Injection (Mikuni 41mm throttle bodies, dual injectors per cylinder) Performance Claimed Horsepower: Approximately 123 hp @ 13,000 rpm (at crankshaft, without Ram Air); ~130 hp with Ram Air Claimed Torque: Approximately 67 Nm (49.4 lb-ft) @ 11,500 rpm Redline: 15,500 rpm (approximate) Fuel System Fuel Capacity: 17.5 Liters (4.6 US gallons) Fuel Type: Unleaded premium gasoline (95 RON or higher recommended) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple disc Features Gear Ratios: See manual for specific ratios. Designed for aggressive acceleration and track use. 📐 Dimensions Exterior Length: 2,045 mm (80.5 in) Width: 720 mm (28.3 in) Height: 1,135 mm (44.7 in) Wheelbase: 1,380 mm (54.3 in) Ground Clearance: 130 mm (5.1 in) Seat Height: 850 mm (33.5 in) Weights Dry Weight: 166 kg (366 lbs) Wet Weight: 183 kg (403 lbs) (Approximate, with all fluids) 🛡️ Safety Features Ratings Braking System: Dual 310mm front discs with radial-mount 4-piston calipers, 220mm rear disc with 2-piston caliper. ABS was not standard or widely available on this model. Active Features Handling Dynamics: The R6's design prioritizes agility and stability through its chassis geometry, suspension, and radial-mount brakes for effective rider control. Passive Features Lighting: Dual halogen headlights, LED tail light. 💡 Technology Features Infotainment Instrument Cluster: Multi-function digital LCD display with analog tachometer. Includes speedometer, odometer, trip meters, clock, fuel gauge, gear position indicator, and various warning lights. Driver Assistance Rider Aids: No electronic rider aids like traction control or riding modes were standard on the 2006-2007 R6. It is a pure, analog...