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2006-2009 Yamaha Wolverine 350 Repair Manual

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$141.00
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$141.00
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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Wolverine 350 Model Code: YFM350FX Product Type: Repair Manual Product Name: 2006-2009 Yamaha Wolverine 350 Repair Manual ๐Ÿ‘‹ Introduction Market Position Market Segment: Entry-level to mid-range utility ATV, popular for recreational trail riding and light-duty farm work. Competitive Analysis Competitors: Competed directly with models like the Honda FourTrax 350, Suzuki Eiger 400, and Kawasaki Bayou 300 during its production run. Key Features Key Selling Points: Reliable air-cooled engine, selectable 4WD/2WD, independent front suspension, and Yamaha's reputation for durability. ๐Ÿ“‹ Manual Details Coverage Areas Applicable Years: 2006, 2007, 2008, 2009 Vehicle Type: ATV (All-Terrain Vehicle) Page Count Page Count: Estimating based on typical factory service manuals for this era and vehicle type, expect approximately 300-500 pages. Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF likely) ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel injection (if applicable), carburetor specifications and tuning. Transmission: Automatic transmission (CVT) disassembly, inspection, repair, maintenance, clutch components, gear selection mechanisms, lubrication. Drivetrain: Front and rear differentials, drive shafts, CV joints, wheel hubs, propeller shafts, final drive assembly. Brakes: Hydraulic brake system inspection, hydraulic fluid specifications, brake caliper maintenance, brake pad replacement, rotor inspection, bleeding procedures, parking brake. Suspension: Front and rear suspension systems, shock absorbers, springs, A-arms, bushings, steering knuckle, alignment specifications. Steering: Steering column, tie rods, ball joints, steering rack/gearbox, alignment procedures, troubleshooting steering issues. Electrical System: Wiring diagrams, battery specifications, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), starter motor, lighting system, fuses, relays, switches, troubleshooting electrical faults. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter replacement, carburetor specifications and overhaul (likely for this model). Detailed diagrams and troubleshooting. Cooling System: Radiator, fan, hoses, thermostat, coolant type and capacity, flushing and refilling procedures. Exhaust System: Muffler, exhaust pipes, heat shields, gasket replacement. Frame And Bodywork: Frame inspection, body panel removal/installation, plastic component repair, seat, handlebars, racks, fenders. Procedures Included Maintenance: Scheduled maintenance tasks, oil change intervals and specifications, filter replacement, lubrication points, valve clearance checks, drive belt inspection/replacement. Troubleshooting: Diagnostic flowcharts, common problem identification, solutions for starting issues, performance problems, electrical faults, and mechanical failures. Repair: Step-by-step instructions for disassembly, component replacement, reassembly, and adjustment for all major vehicle systems. Rebuilds: Comprehensive guides for engine rebuilds, transmission overhauls, and other major component restorations. Torque Specifications: Essential torque values for all critical fasteners to ensure proper assembly and prevent damage. Specifications: Detailed technical specifications for all components, including dimensions, clearances, pressures, and electrical values. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics. ๐Ÿ“Š Manual Specifications File Format File Format: PDF (Portable Document Format) is the standard for downloadable manuals, offering searchability and easy printing. Print Quality Print Quality: High resolution scans and text for clear reading and accurate reproduction of diagrams and illustrations. Designed for clarity when printed. Binding Type Binding Type: N/A (Digital Download - for potential printed version, typically coil-bound or perfect-bound for ease of use in a workshop). Paper Type Paper Type: N/A (Digital Download - if printed, typically on durable, semi-gloss paper to withstand workshop conditions). โš™๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, SOHC, 4-stroke Engine Displacement: 348 cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 8.8:1 Performance Horsepower: Approximately 20-22 HP (estimated, specific dyno data not usually in FSM) Torque: Approximately 20-22 lb-ft (estimated) Fuel System Fuel Delivery: Mikuni BSR33 carburetor Fuel Type: Unleaded gasoline, 87 octane minimum Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR7E (or equivalent) Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 Motorcycle Oil (API SG or higher) Oil Capacity: Approx. 1.7 Liters (with filter change) ๐Ÿ”ง Transmission Standard Type: Automatic (Yamaha Constant Velocity Transmission - CVT) Drive Modes: Selectable 2WD/4WD Final Drive: Shaft Drive Features Reverse: Yes Transmission Fluid Type: Yamalube 4 (or equivalent) SAE 10W-40 Motorcycle Oil (API SG or higher) Transmission Fluid Capacity: Approx. 0.5 Liters (check dipstick) ๐Ÿ“ Dimensions Exterior Length: Approx. 74.4 inches (1890 mm) Width: Approx. 41.5 inches (1055 mm) Height: Approx. 41.7 inches (1060 mm) Wheelbase: Approx. 49.2 inches (1250 mm) Weights Dry Weight: Approx. 552 lbs (250 kg) Ground Clearance: Approx. 7.1 inches (180 mm) Cargo Front Rack Capacity: Approx. 88 lbs (40 kg) Rear Rack Capacity: Approx. 176 lbs (80 kg) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Standards: Designed to meet ANSI standards for ATVs. Active Features Braking System: Hydraulic disc brakes front and rear. Lighting: Dual 30W Krypton headlights, 8W taillight. Passive Features Chassis Design: Reinforced steel frame with integrated floorboards for rider protection. Tires: AT-specific knobby tires for traction and stability. ๐Ÿ’ก Technology Features Infotainment Features: Not applicable for this model....
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2006-2009 Yamaha Wolverine 350 Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Wolverine 350
Model Code:
YFM350FX
Product Type:
Repair Manual
Product Name:
2006-2009 Yamaha Wolverine 350 Repair Manual
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Entry-level to mid-range utility ATV, popular for recreational trail riding and light-duty farm work.
Competitive Analysis
Competitors:
Competed directly with models like the Honda FourTrax 350, Suzuki Eiger 400, and Kawasaki Bayou 300 during its production run.
Key Features
Key Selling Points:
Reliable air-cooled engine, selectable 4WD/2WD, independent front suspension, and Yamaha's reputation for durability.
๐Ÿ“‹ Manual Details
Coverage Areas
Applicable Years:
2006, 2007, 2008, 2009
Vehicle Type:
ATV (All-Terrain Vehicle)
Page Count
Page Count:
Estimating based on typical factory service manuals for this era and vehicle type, expect approximately 300-500 pages.
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF likely)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel injection (if applicable), carburetor specifications and tuning.
Transmission:
Automatic transmission (CVT) disassembly, inspection, repair, maintenance, clutch components, gear selection mechanisms, lubrication.
Drivetrain:
Front and rear differentials, drive shafts, CV joints, wheel hubs, propeller shafts, final drive assembly.
Brakes:
Hydraulic brake system inspection, hydraulic fluid specifications, brake caliper maintenance, brake pad replacement, rotor inspection, bleeding procedures, parking brake.
Suspension:
Front and rear suspension systems, shock absorbers, springs, A-arms, bushings, steering knuckle, alignment specifications.
Steering:
Steering column, tie rods, ball joints, steering rack/gearbox, alignment procedures, troubleshooting steering issues.
Electrical System:
Wiring diagrams, battery specifications, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), starter motor, lighting system, fuses, relays, switches, troubleshooting electrical faults.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter replacement, carburetor specifications and overhaul (likely for this model). Detailed diagrams and troubleshooting.
Cooling System:
Radiator, fan, hoses, thermostat, coolant type and capacity, flushing and refilling procedures.
Exhaust System:
Muffler, exhaust pipes, heat shields, gasket replacement.
Frame And Bodywork:
Frame inspection, body panel removal/installation, plastic component repair, seat, handlebars, racks, fenders.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil change intervals and specifications, filter replacement, lubrication points, valve clearance checks, drive belt inspection/replacement.
Troubleshooting:
Diagnostic flowcharts, common problem identification, solutions for starting issues, performance problems, electrical faults, and mechanical failures.
Repair:
Step-by-step instructions for disassembly, component replacement, reassembly, and adjustment for all major vehicle systems.
Rebuilds:
Comprehensive guides for engine rebuilds, transmission overhauls, and other major component restorations.
Torque Specifications:
Essential torque values for all critical fasteners to ensure proper assembly and prevent damage.
Specifications:
Detailed technical specifications for all components, including dimensions, clearances, pressures, and electrical values.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF (Portable Document Format) is the standard for downloadable manuals, offering searchability and easy printing.
Print Quality
Print Quality:
High resolution scans and text for clear reading and accurate reproduction of diagrams and illustrations. Designed for clarity when printed.
Binding Type
Binding Type:
N/A (Digital Download - for potential printed version, typically coil-bound or perfect-bound for ease of use in a workshop).
Paper Type
Paper Type:
N/A (Digital Download - if printed, typically on durable, semi-gloss paper to withstand workshop conditions).
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, SOHC, 4-stroke
Engine Displacement:
348 cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
Approximately 20-22 HP (estimated, specific dyno data not usually in FSM)
Torque:
Approximately 20-22 lb-ft (estimated)
Fuel System
Fuel Delivery:
Mikuni BSR33 carburetor
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR7E (or equivalent)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 Motorcycle Oil (API SG or higher)
Oil Capacity:
Approx. 1.7 Liters (with filter change)
๐Ÿ”ง Transmission
Standard
Type:
Automatic (Yamaha Constant Velocity Transmission - CVT)
Drive Modes:
Selectable 2WD/4WD
Final Drive:
Shaft Drive
Features
Reverse:
Yes
Transmission Fluid Type:
Yamalube 4 (or equivalent) SAE 10W-40 Motorcycle Oil (API SG or higher)
Transmission Fluid Capacity:
Approx. 0.5 Liters (check dipstick)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 74.4 inches (1890 mm)
Width:
Approx. 41.5 inches (1055 mm)
Height:
Approx. 41.7 inches (1060 mm)
Wheelbase:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight:
Approx. 552 lbs (250 kg)
Ground Clearance:
Approx. 7.1 inches (180 mm)
Cargo
Front Rack Capacity:
Approx. 88 lbs (40 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards:
Designed to meet ANSI standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Lighting:
Dual 30W Krypton headlights, 8W taillight.
Passive Features
Chassis Design:
Reinforced steel frame with integrated floorboards for rider protection.
Tires:
AT-specific knobby tires for traction and stability.
๐Ÿ’ก Technology Features
Infotainment
Features:
Not applicable for this model. Focus is on utility and performance.
Driver Assistance
Features:
No electronic driver assistance features. Relies on mechanical systems and rider input.
Connectivity
Features:
Not applicable. Basic electrical system for starting, ignition, and lighting.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 3 months, whichever comes first. (Initial break-in period service is crucial).
Air Filter Cleaning:
Inspect every 500 km, clean as needed. Replace when damaged.
Spark Plug Replacement:
Inspect every 2000 km, replace as needed or per schedule.
Valve Clearance Check:
Every 4000 km or 2 years.
Brake Fluid Flush:
Every 2 years or as needed.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 10W-40 Motorcycle Oil (API SG or higher)
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid
Gear Oil Specification:
Yamalube Hypoid Gear Oil (or equivalent) SAE 80 API GL-4
Known Issues
Common Problems:
CVT belt wear/failure, carburetor gumming due to infrequent use, occasional starter solenoid issues, rear differential seal leaks. The manual will provide diagnostic procedures for these.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for its long history in powersports and innovation.
Model Evolution
Predecessors:
The Wolverine line evolved from earlier Yamaha 2WD models, with the 350FX introducing independent rear suspension and often a more utility-focused design compared to sportier models.
Key Updates Within Generation:
Minor cosmetic changes and potential internal component updates might have occurred between 2006 and 2009, but the core platform remained consistent.
Production
Production Period:
The Wolverine 350 model series was in production for a significant period, with the 350FX variant representing specific configurations within that lineage.
๐Ÿ† Awards & Recognition
Recognitions
Industry Awards:
While specific awards are not typically highlighted for this utility ATV model, Yamaha consistently receives recognition for engine reliability and build quality within the powersports industry.
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