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BMW 3 335i 335xi 2006-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Model: 335i, 335xi Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible) Engine Code Primary: N54B30 👋 Introduction Market Position Segment: Premium Compact Executive Sedan/Coupe/Convertible Target Audience: Performance-oriented luxury car buyers, enthusiasts, professional technicians Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37 Key Features Engine Performance: Twin-turbocharged inline-six engine delivering strong horsepower and torque Driving Dynamics: Renowned BMW handling, rear-wheel-drive biased (xDrive available) Luxury Appointments: High-quality interior materials, advanced technology features for its era 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Specific Models Covered: 335i, 335xi Geographical Coverage: Global (standard specifications applicable to most regions) Page Count Total Pages: 1260 Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valvetrain, timing system Engine Management: Fuel injection, ignition, emissions control, turbocharger system, ECU diagnosis and repair Transmission Manual: Gearbox, clutch, driveline, differential, axle shafts Transmission Automatic: Automatic transmission assembly, torque converter, valve body, electronic control Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, alignment Steering: Power steering system, steering rack, column, linkages Brakes: Brake system hydraulics, ABS, DSC, brake calipers, rotors, pads, lines, master cylinder Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays, lighting, body electronics Climate Control: HVAC system, A/C compressor, evaporator, heater core, blower motor, climate control unit Body And Chassis: Body panels, doors, windows, interior trim, chassis components, corrosion protection Safety Systems: Airbags, seatbelts, passive safety components Procedures Included Maintenance: Routine service, oil changes, filter replacements, fluid checks, spark plug replacement Troubleshooting: Diagnostic procedures, fault code interpretation, common problem identification and solutions Repair: Step-by-step repair instructions for all major mechanical and electrical components Overhaul: Engine and transmission overhaul procedures, complete disassembly and reassembly Diagnostics: Detailed diagnostic flowcharts, electrical schematics, component testing Calibration And Adjustment: Wheel alignment, steering angle sensor calibration, throttle body adaptation Technical Depth Depth Level: Expert (covers everything from basic maintenance to complete component rebuilds and advanced diagnostics) Diagnostic Tools: Mentions required diagnostic tools and procedures, implying use of BMW ISTA/D or similar 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Yes (standard for professional PDF manuals) Print Quality Printability: High (designed for clear printing of diagrams and text) Binding Type Binding Type Digital: N/A (Digital PDF) Paper Type Paper Type Digital: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Name: N54B30 Engine Type: 3.0L Twin-Turbocharged Inline-6 Cylinder Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.2:1 Performance Horsepower: 300 hp @ 5800-6000 rpm Torque: 300 lb-ft @ 1400-5000 rpm Fuel System Fuel Delivery: Direct Injection (High-Pressure Fuel Pump) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU Type: Bosch DME (Digital Motor Electronics) Turbocharger Turbocharger Configuration: Sequential Twin-Turbocharging (small turbo for low-end, larger for high-end) 🔧 Transmission Standard Transmission Type 335I: 6-Speed Manual Transmission Type 335Xi: 6-Speed Steptronic Automatic Optional Transmission Type 335I Optional: 6-Speed Steptronic Automatic Features Drivetrain: RWD (335i), AWD (335xi) 📐 Dimensions Exterior Length E90: 181.8 in (4618 mm) Width E90: 69.9 in (1777 mm) Height E90: 56.7 in (1441 mm) Wheelbase E90: 108.7 in (2760 mm) Cargo Trunk Capacity E90: 12.0 cu ft (340 L) Weights Curb Weight Approx E90 Manual: 3638 lbs (1650 kg) Curb Weight Approx E90 Auto: 3704 lbs (1680 kg) Curb Weight Approx E90 Xi Auto: 3858 lbs (1750 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for comparable models) IIHS Front Impact: Good (for comparable models) Active Features Stability Control: Dynamic Stability Control (DSC) Traction Control: Traction Control System (TCS) Anti Lock Brakes: Anti-lock Braking System (ABS) Passive Features Airbags: Front, side, and curtain airbags Seatbelts: Pretensioner equipped seatbelts 💡 Technology Features Infotainment Infotainment System: BMW Professional Radio, optional iDrive system (CCC or CIC depending on model year and options). Navigation: Optional Professional Navigation System. Driver Assistance Parking Assist: Optional Park Distance Control (PDC). Connectivity Connectivity Options: Bluetooth preparation, USB audio interface (later models). 🔧 Maintenance Service Intervals Oil Change Interval: Typically indicated by Condition Based Service (CBS) system, often around 10,000-15,000 miles or annually. Brake Fluid Change: Every 2 years (BMW standard). Spark Plug Replacement: Recommended around 60,000 miles for N54 engines, but varies based on conditions and usage. Fluid Specifications Engine Oil Type: BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 0W-30. Coolant Type: BMW Blue Antifreeze/Coolant (G48 specification). Brake Fluid Type: DOT 4 High Performance brake fluid. Transmission Fluid Manual: GL-4 or GL-5 specification gear oil (specific viscosity to be confirmed in manual). Transmission Fluid Automatic: BMW ATF fluid (e.g., ETL-800 for some models, consult manual for exact spec). Known Issues High Pressure...
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BMW 3 335i 335xi 2006-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Sub Model:
335i, 335xi
Model Years Covered:
2006, 2007, 2008, 2009, 2010
Codes
Chassis Code:
E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible)
Engine Code Primary:
N54B30
👋 Introduction
Market Position
Segment:
Premium Compact Executive Sedan/Coupe/Convertible
Target Audience:
Performance-oriented luxury car buyers, enthusiasts, professional technicians
Competitive Analysis
Key Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37
Key Features
Engine Performance:
Twin-turbocharged inline-six engine delivering strong horsepower and torque
Driving Dynamics:
Renowned BMW handling, rear-wheel-drive biased (xDrive available)
Luxury Appointments:
High-quality interior materials, advanced technology features for its era
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Specific Models Covered:
335i, 335xi
Geographical Coverage:
Global (standard specifications applicable to most regions)
Page Count
Total Pages:
1260
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valvetrain, timing system
Engine Management:
Fuel injection, ignition, emissions control, turbocharger system, ECU diagnosis and repair
Transmission Manual:
Gearbox, clutch, driveline, differential, axle shafts
Transmission Automatic:
Automatic transmission assembly, torque converter, valve body, electronic control
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, alignment
Steering:
Power steering system, steering rack, column, linkages
Brakes:
Brake system hydraulics, ABS, DSC, brake calipers, rotors, pads, lines, master cylinder
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays, lighting, body electronics
Climate Control:
HVAC system, A/C compressor, evaporator, heater core, blower motor, climate control unit
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components, corrosion protection
Safety Systems:
Airbags, seatbelts, passive safety components
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks, spark plug replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem identification and solutions
Repair:
Step-by-step repair instructions for all major mechanical and electrical components
Overhaul:
Engine and transmission overhaul procedures, complete disassembly and reassembly
Diagnostics:
Detailed diagnostic flowcharts, electrical schematics, component testing
Calibration And Adjustment:
Wheel alignment, steering angle sensor calibration, throttle body adaptation
Technical Depth
Depth Level:
Expert (covers everything from basic maintenance to complete component rebuilds and advanced diagnostics)
Diagnostic Tools:
Mentions required diagnostic tools and procedures, implying use of BMW ISTA/D or similar
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Yes (standard for professional PDF manuals)
Print Quality
Printability:
High (designed for clear printing of diagrams and text)
Binding Type
Binding Type Digital:
N/A (Digital PDF)
Paper Type
Paper Type Digital:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Name:
N54B30
Engine Type:
3.0L Twin-Turbocharged Inline-6 Cylinder
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
300 hp @ 5800-6000 rpm
Torque:
300 lb-ft @ 1400-5000 rpm
Fuel System
Fuel Delivery:
Direct Injection (High-Pressure Fuel Pump)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Bosch DME (Digital Motor Electronics)
Turbocharger
Turbocharger Configuration:
Sequential Twin-Turbocharging (small turbo for low-end, larger for high-end)
🔧 Transmission
Standard
Transmission Type 335I:
6-Speed Manual
Transmission Type 335Xi:
6-Speed Steptronic Automatic
Optional
Transmission Type 335I Optional:
6-Speed Steptronic Automatic
Features
Drivetrain:
RWD (335i), AWD (335xi)
📐 Dimensions
Exterior
Length E90:
181.8 in (4618 mm)
Width E90:
69.9 in (1777 mm)
Height E90:
56.7 in (1441 mm)
Wheelbase E90:
108.7 in (2760 mm)
Cargo
Trunk Capacity E90:
12.0 cu ft (340 L)
Weights
Curb Weight Approx E90 Manual:
3638 lbs (1650 kg)
Curb Weight Approx E90 Auto:
3704 lbs (1680 kg)
Curb Weight Approx E90 Xi Auto:
3858 lbs (1750 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for comparable models)
IIHS Front Impact:
Good (for comparable models)
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Traction Control System (TCS)
Anti Lock Brakes:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pretensioner equipped seatbelts
💡 Technology Features
Infotainment
Infotainment System:
BMW Professional Radio, optional iDrive system (CCC or CIC depending on model year and options).
Navigation:
Optional Professional Navigation System.
Driver Assistance
Parking Assist:
Optional Park Distance Control (PDC).
Connectivity
Connectivity Options:
Bluetooth preparation, USB audio interface (later models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically indicated by Condition Based Service (CBS) system, often around 10,000-15,000 miles or annually.
Brake Fluid Change:
Every 2 years (BMW standard).
Spark Plug Replacement:
Recommended around 60,000 miles for N54 engines, but varies based on conditions and usage.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 0W-30.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 specification).
Brake Fluid Type:
DOT 4 High Performance brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 specification gear oil (specific viscosity to be confirmed in manual).
Transmission Fluid Automatic:
BMW ATF fluid (e.g., ETL-800 for some models, consult manual for exact spec).
Known Issues
High Pressure Fuel Pump Failures:
Common issue on early N54 engines, often leading to misfires and starting problems.
Turbocharger Wastegate Rattle:
Can occur due to wear in the wastegate actuators, leading to a rattling noise.
Ignition Coil And Injector Failures:
Can lead to rough running, misfires, and reduced power.
Oil Pan Gasket Leaks:
Common with age and mileage due to material degradation.
Valve Cover Gasket Leaks:
Similar to oil pan gasket, can lead to oil consumption and fouling of spark plug wells.
📚 Vehicle History
Brand Heritage
Brand Identity:
Bayerische Motoren Werke AG (BMW), known for performance, luxury, and engineering excellence.
Model Evolution
E90 Generation:
The E90 generation (2006-2011) represented a significant redesign and technological update for the 3 Series.
N54 Introduction:
The N54 twin-turbocharged inline-six engine debuted in the 335i for the 2007 model year, becoming a hallmark of performance in the segment.
Production
Production Period:
2006-2010 (as covered by the manual), with the E90 generation continuing until 2011.
🏆 Awards & Recognition
Recognitions
Ward Auto World Engine Award:
The N54 engine received multiple 'Ward's 10 Best Engines' awards for its performance and technology.
Car And Driver 10 Best:
The 3 Series (including the 335i) was a perennial recipient of Car and Driver's '10Best' list during this generation.
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