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BMW E93 2006-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 2 Series Convertible Chassis Code: E93 Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Engine Codes Covered: N52B30, N54B30 👋 Introduction Market Position Vehicle Class: Compact Executive Convertible Target Audience: Enthusiasts, DIY mechanics, professional repair shops seeking in-depth technical information for the E93 generation convertible. Competitive Analysis Competitors: Audi A4 Cabriolet, Mercedes-Benz CLK Convertible, Lexus IS Convertible. Key Features Vehicle Selling Points: Retractable hardtop, rear-wheel drive dynamics, premium interior, advanced engine options (naturally aspirated and twin-turbo). Manual Value Proposition: Provides factory-level diagnostic and repair procedures, essential for maintaining the complex systems of this luxury convertible. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Digital (PDF) Page Count Estimated Page Count: Approximately 2000+ pages (comprehensive) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing systems, lubrication system, cooling system. Engine Management: Fuel injection, ignition system, emission control, engine sensors (DME - Digital Motor Electronics), diagnostic trouble codes (DTCs). Transmission Manual: Clutch, gearbox internal components, shifting mechanisms, overhaul procedures. Transmission Automatic: Automatic transmission assembly, valve body, torque converter, hydraulic control, electronic control unit (TCU - Transmission Control Unit), fluid specifications and changes. Drivetrain: Driveshafts, differential, axles, wheel bearings, limited-slip differential (if applicable). Suspension: Front suspension (struts, control arms, sway bar), rear suspension (multi-link, subframe), shock absorbers, springs, bushings. Steering: Power steering system (hydraulic), steering rack, steering column, alignment specifications. Brakes: Brake system hydraulics, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake discs, pads, calipers, parking brake, bleeding procedures, wear limits. Electrical System Basic: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system. Body Exterior: Body panels, doors, hood, trunk lid, convertible top mechanism, bumpers, glass replacement. Body Interior: Seats, dashboard, trim panels, airbags, seat belts, interior lighting. Convertible Top: Hydraulic pump, actuators, motors, sensors, control module, troubleshooting and repair of the retractable hardtop mechanism. Climate Control: HVAC system, air conditioning, heating, blower motor, refrigerant recharge, climate control module. Infotainment And Electronics: iDrive system (CCC/CIC), radio, navigation, speakers, telematics, central information display (CID). Procedures Included Preventive Maintenance: Scheduled maintenance tasks, fluid level checks, filter replacements, belt inspections. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation. Repair Procedures: Step-by-step instructions for component removal, installation, and repair across all covered systems. Overhaul Instructions: Detailed procedures for rebuilding major components like engines and transmissions. Diagnostic Testing: Procedures for using diagnostic tools, testing electrical circuits, and verifying component operation. Special Tools: Identification and usage instructions for specialized BMW tools required for specific repairs. Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine and transmission rebuilds). Diagnostic Capability: Detailed diagnostic information including wiring diagrams, sensor data interpretation, and troubleshooting trees. 📊 Manual Specifications File Format Document Type: PDF Searchability: Fully searchable text content for quick information retrieval. Printability: Printable pages for in-hand reference. Print Quality Image Resolution: High-resolution diagrams, illustrations, and photographs. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: BMW 328i Convertible (E93) Engine Code 1: N52B30 Engine Type 1: 3.0L Inline 6-cylinder Naturally Aspirated Displacement 1: 2996 cc (3.0 Liters) Bore X Stroke 1: 85.0 mm x 88.0 mm Compression Ratio 1: 10.7:1 Horsepower 1: 230 hp @ 6500 rpm Torque 1: 214 lb-ft @ 2750 rpm Fuel System 1: Sequential Electronic Fuel Injection (SEFI) Engine Management 1: Bosch Motronic (DME) Optional Engine Engine Option 2: BMW 335i Convertible (E93) Engine Code 2: N54B30 Engine Type 2: 3.0L Inline 6-cylinder Twin-Turbocharged Displacement 2: 2979 cc (3.0 Liters) Bore X Stroke 2: 84.0 mm x 89.6 mm Compression Ratio 2: 10.2:1 Horsepower 2: 300 hp @ 5800 rpm Torque 2: 300 lb-ft @ 1300-5000 rpm Fuel System 2: High-Pressure Direct Injection (HPDI), Twin-Turbocharged Engine Management 2: Bosch Motronic (DME) 🔧 Transmission Standard Transmission Option 1: 6-speed Manual Transmission (GS6-37BZ) Optional Transmission Option 2: 6-speed Steptronic Automatic Transmission (GA6HP19Z) Features Automatic Features: Adaptive Shift Control (ASC), Sport Mode, Manual Shift Mode (via paddle shifters or gear selector). Fluid Specifications Manual Transmission Fluid: BMW MTF LT-3 (Pentosin FFL-3 or equivalent) Automatic Transmission Fluid: BMW ATF LT-5 (Pentosin ATF 1 or equivalent) Fluid Capacity Manual Transmission Capacity: Approx. 1.7 - 1.9 Liters Automatic Transmission Capacity: Approx. 8.0 Liters (total capacity, pan fill approx. 4.5 Liters) 📐 Dimensions Exterior Length: 178.2 inches (4527 mm) Width: 71.5 inches (1815 mm) Height: 55.2 inches (1402 mm) Wheelbase: 108.7 inches (2760 mm) Front Track: 60.3 inches (1532 mm) Rear Track: 61.0 inches (1550 mm) Weights Curb Weight 328I: Approx. 3913 lbs (1775 kg) Curb Weight 335I: Approx. 4023 lbs (1825 kg) Towing Capacity: Not Recommended (as per manufacturer) Cargo Trunk Volume Top Up: 13.1 cubic feet (370 Liters) Trunk Volume Top Down: 8.5 cubic feet (240 Liters)...
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BMW E93 2006-2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
2 Series Convertible
Chassis Code:
E93
Model Years Covered:
2006, 2007, 2008, 2009, 2010
Codes
Engine Codes Covered:
N52B30, N54B30
👋 Introduction
Market Position
Vehicle Class:
Compact Executive Convertible
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops seeking in-depth technical information for the E93 generation convertible.
Competitive Analysis
Competitors:
Audi A4 Cabriolet, Mercedes-Benz CLK Convertible, Lexus IS Convertible.
Key Features
Vehicle Selling Points:
Retractable hardtop, rear-wheel drive dynamics, premium interior, advanced engine options (naturally aspirated and twin-turbo).
Manual Value Proposition:
Provides factory-level diagnostic and repair procedures, essential for maintaining the complex systems of this luxury convertible.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Estimated Page Count:
Approximately 2000+ pages (comprehensive)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing systems, lubrication system, cooling system.
Engine Management:
Fuel injection, ignition system, emission control, engine sensors (DME - Digital Motor Electronics), diagnostic trouble codes (DTCs).
Transmission Manual:
Clutch, gearbox internal components, shifting mechanisms, overhaul procedures.
Transmission Automatic:
Automatic transmission assembly, valve body, torque converter, hydraulic control, electronic control unit (TCU - Transmission Control Unit), fluid specifications and changes.
Drivetrain:
Driveshafts, differential, axles, wheel bearings, limited-slip differential (if applicable).
Suspension:
Front suspension (struts, control arms, sway bar), rear suspension (multi-link, subframe), shock absorbers, springs, bushings.
Steering:
Power steering system (hydraulic), steering rack, steering column, alignment specifications.
Brakes:
Brake system hydraulics, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake discs, pads, calipers, parking brake, bleeding procedures, wear limits.
Electrical System Basic:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system.
Body Exterior:
Body panels, doors, hood, trunk lid, convertible top mechanism, bumpers, glass replacement.
Body Interior:
Seats, dashboard, trim panels, airbags, seat belts, interior lighting.
Convertible Top:
Hydraulic pump, actuators, motors, sensors, control module, troubleshooting and repair of the retractable hardtop mechanism.
Climate Control:
HVAC system, air conditioning, heating, blower motor, refrigerant recharge, climate control module.
Infotainment And Electronics:
iDrive system (CCC/CIC), radio, navigation, speakers, telematics, central information display (CID).
Procedures Included
Preventive Maintenance:
Scheduled maintenance tasks, fluid level checks, filter replacements, belt inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair across all covered systems.
Overhaul Instructions:
Detailed procedures for rebuilding major components like engines and transmissions.
Diagnostic Testing:
Procedures for using diagnostic tools, testing electrical circuits, and verifying component operation.
Special Tools:
Identification and usage instructions for specialized BMW tools required for specific repairs.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine and transmission rebuilds).
Diagnostic Capability:
Detailed diagnostic information including wiring diagrams, sensor data interpretation, and troubleshooting trees.
📊 Manual Specifications
File Format
Document Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Printability:
Printable pages for in-hand reference.
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
BMW 328i Convertible (E93)
Engine Code 1:
N52B30
Engine Type 1:
3.0L Inline 6-cylinder Naturally Aspirated
Displacement 1:
2996 cc (3.0 Liters)
Bore X Stroke 1:
85.0 mm x 88.0 mm
Compression Ratio 1:
10.7:1
Horsepower 1:
230 hp @ 6500 rpm
Torque 1:
214 lb-ft @ 2750 rpm
Fuel System 1:
Sequential Electronic Fuel Injection (SEFI)
Engine Management 1:
Bosch Motronic (DME)
Optional Engine
Engine Option 2:
BMW 335i Convertible (E93)
Engine Code 2:
N54B30
Engine Type 2:
3.0L Inline 6-cylinder Twin-Turbocharged
Displacement 2:
2979 cc (3.0 Liters)
Bore X Stroke 2:
84.0 mm x 89.6 mm
Compression Ratio 2:
10.2:1
Horsepower 2:
300 hp @ 5800 rpm
Torque 2:
300 lb-ft @ 1300-5000 rpm
Fuel System 2:
High-Pressure Direct Injection (HPDI), Twin-Turbocharged
Engine Management 2:
Bosch Motronic (DME)
🔧 Transmission
Standard
Transmission Option 1:
6-speed Manual Transmission (GS6-37BZ)
Optional
Transmission Option 2:
6-speed Steptronic Automatic Transmission (GA6HP19Z)
Features
Automatic Features:
Adaptive Shift Control (ASC), Sport Mode, Manual Shift Mode (via paddle shifters or gear selector).
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-3 (Pentosin FFL-3 or equivalent)
Automatic Transmission Fluid:
BMW ATF LT-5 (Pentosin ATF 1 or equivalent)
Fluid Capacity
Manual Transmission Capacity:
Approx. 1.7 - 1.9 Liters
Automatic Transmission Capacity:
Approx. 8.0 Liters (total capacity, pan fill approx. 4.5 Liters)
📐 Dimensions
Exterior
Length:
178.2 inches (4527 mm)
Width:
71.5 inches (1815 mm)
Height:
55.2 inches (1402 mm)
Wheelbase:
108.7 inches (2760 mm)
Front Track:
60.3 inches (1532 mm)
Rear Track:
61.0 inches (1550 mm)
Weights
Curb Weight 328I:
Approx. 3913 lbs (1775 kg)
Curb Weight 335I:
Approx. 4023 lbs (1825 kg)
Towing Capacity:
Not Recommended (as per manufacturer)
Cargo
Trunk Volume Top Up:
13.1 cubic feet (370 Liters)
Trunk Volume Top Down:
8.5 cubic feet (240 Liters)
🛡️ Safety Features
Ratings
NHTSA Overall:
Not explicitly rated for convertible variants in this generation by NHTSA, but based on coupe variants, generally good frontal and side impact performance.
Active Features
Standard Active Safety:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC), Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), Brake Assist.
Passive Features
Standard Passive Safety:
Front airbags, front side-impact airbags, rollover protection system (automatically deploying hoops), front seat belt pretensioners, advanced crumple zones.
Convertible Specific Safety:
Reinforced A-pillars and windshield frame, integrated rollover protection system (steel hoops deploying from behind rear headrests).
💡 Technology Features
Infotainment
Infotainment System:
BMW iDrive (CCC or CIC depending on production date and options), typically featuring a 7-inch or 8.8-inch central display.
Audio Options:
Standard Hi-Fi system, optional Logic7 premium audio system.
Navigation:
Optional BMW Professional Navigation system.
Driver Assistance
Driver Assistance Features:
Park Distance Control (PDC), Adaptive Headlights (optional), Rain Sensor, Cruise Control.
Connectivity
Connectivity Options:
Bluetooth phone integration, USB audio interface (later models), SiriusXM Satellite Radio ready.
Comfort Features
Keyless Entry:
Comfort Access System (keyless entry and start) available on higher trims/optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil quality, as indicated by the vehicle's Condition Based Service (CBS) system.
Engine Air Filter:
Replace every 30,000 - 50,000 miles or as indicated by CBS.
Cabin Air Filter:
Replace every 15,000 - 30,000 miles or annually, as indicated by CBS.
Spark Plugs N52:
Replace at 100,000 miles (original plugs), or sooner based on performance and condition.
Spark Plugs N54:
Replace at 45,000 - 60,000 miles (due to direct injection and turbocharging).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Flush:
First replacement at 5 years or 100,000 miles, then every 2-4 years or 30,000-50,000 miles thereafter (BMW Blue coolant).
Fluid Specifications
Engine Oil Spec:
BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) approved synthetic oil, typically 0W-30 or 5W-30.
Engine Oil Capacity N52:
Approx. 6.5 Liters (6.9 US Quarts)
Engine Oil Capacity N54:
Approx. 6.5 Liters (6.9 US Quarts)
Coolant Type:
BMW Blue Antifreeze/Coolant
Known Issues
Common Issues N54:
High-pressure fuel pump (HPFP) failure, vacuum leaks, injector issues, ignition coil failures, turbo wastegate rattle.
Common Issues N52:
Valve cover gasket leaks, oil pan gasket leaks, eccentric shaft sensor failure, VANOS solenoid issues.
Convertible Top Issues:
Hydraulic leaks in the top system, pump failure, sensor malfunctions, issues with the trunk lid mechanism.
Electrical Issues:
Water ingress in the trunk (especially for convertibles), prone to various electrical gremlins if not properly diagnosed.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's long-standing reputation for performance, luxury, and engineering excellence, particularly in the sport sedan and coupe market.
Model Evolution
E93 Introduction:
The E93 is the fourth generation of the BMW 3 Series convertible, introduced in 2006. It marked a significant shift from the previous generation's soft-top to a three-piece retractable hardtop, offering coupe-like refinement when the roof was up.
Platform Basis:
Based on the E92 coupe platform, sharing many mechanical and structural components.
Production
Production Period:
2006 - 2013 (covering the 2006-2010 model years in this manual's scope)
Manufacturing Locations:
Primarily Germany (e.g., Dingolfing Plant).
🏆 Awards & Recognition
Recognitions
Ward Auto 10 Best Engines:
The N54 twin-turbocharged inline-6 engine was a recipient of the prestigious Ward's 10 Best Engines award for 2007 and 2008, recognized for its power, efficiency, and refinement.
Consumer Reports Ratings:
Consumer Reports generally rated the 3 Series convertible (E93) well for driving dynamics and interior quality, though reliability perceptions varied, particularly with the N54 engine.
Certifications
Certification Standards:
Manufactured to meet all applicable global automotive safety and emissions standards for the model years covered.
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