๐ท๏ธ Basic Information Identification Make: Iveco Model: Daily 4 Production Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code Generation: Fourth Generation (2006-2014) ๐ Introduction Market Position Segment: Light Commercial Vehicle (LCV) / Van Competitive Analysis Key Competitors: Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter Key Features Vehicle Strengths: Robust construction, versatility for various applications (cargo, passenger, specialized), strong payload capacity, durable powertrains. Manual Value Proposition: Provides essential factory-level information to empower owners and technicians for DIY maintenance and repairs, saving time and money. ๐ Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Workshop Information Page Count Estimated Page Count: Extensive (specific number not provided, but coverage areas indicate a substantial volume) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control System, Fuel Service, Emission Control, Intake/Exhaust/Cooling Systems, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Clutch, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axles Chassis And Body: Suspension, Tires & Wheels, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Exterior & Interior Trim, Engine Hood/Doors, Seats, Windshield/Glass/Mirrors, Instrument Panel Electrical And HVAC: Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter/Audio/Visual Systems, Horn, Electrical System, Multiplex/CAN Communication Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Diagnostics And Troubleshooting: Fault Code Interpretation, Symptom-Based Diagnostics, Component Testing Repair And Overhaul: Engine Overhaul, Transmission Rebuilds, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair Component Installation And Adjustment: Engine Component Installation, Transmission Installation, Suspension Alignment, Brake Adjustment Engine Mechanical: Engine removal and installation, cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft service, timing belt/chain replacement, valve clearance adjustment. Fuel Service Specifications: Fuel pump testing, injector testing and replacement, fuel filter replacement procedures, fuel line diagnostics, pressure specifications. Brake System: Brake caliper and pad replacement, rotor inspection and replacement, brake line inspection and replacement, brake fluid bleeding procedures, parking brake adjustment and repair. Electrical System: Component testing (alternator, starter motor, battery), wiring harness repair, fuse and relay identification and testing, lighting system troubleshooting, power distribution. Technical Depth Depth: In-depth, including detailed diagnostic procedures, repair specifications, torque values, and wiring diagrams. Suitable for professional technicians and experienced DIYers. Torque Specifications: Detailed torque specifications for critical fasteners across all systems (engine, transmission, suspension, brakes, body). Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, color-coded for clarity. Diagnostic Charts: Flowcharts and charts for troubleshooting common symptoms and fault codes. ๐ Manual Specifications File Format Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader & WinZip Print Quality Printability: All pages are printable Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Families Likely Covered: Iveco F1 series (e.g., F1A, F1C) diesel engines Performance Typical Power Outputs: Varies by specific engine and application, but generally ranging from 100 HP to 180 HP. Typical Torque Outputs: Varies by specific engine and application, but generally ranging from 300 Nm to 400 Nm. Fuel System Fuel Delivery Type: Common Rail Direct Injection (CRDI) diesel, likely with advanced electronic control units (ECUs). Cooling System Cooling Type: Liquid-cooled, pressurized system. Lube System Oil Type Recommendation: Likely SAE 5W-30 or 5W-40 Low SAPS diesel engine oil, meeting specifications like ACEA C2 or C3. Specific viscosity and API/ACEA ratings will be detailed in the manual. Emission Control Emission Technologies: Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) (depending on market and specific engine variant). ๐ง Transmission Standard Transmission Types: Typically a 6-speed manual transmission is standard. An automated manual transmission (Hi-Matic) might be an option for certain configurations. Optional Optional Transmission: Automated Manual Transmission (Hi-Matic) Features Transmission Fluid Spec: Manual transmission fluid (MTF) will have specific GL ratings and viscosities. Automatic transmission fluid (ATF) will have specific Dexron/Mercon or manufacturer-specific designations. Detailed specs in manual. ๐ Dimensions Exterior Body Styles: Panel Van, Chassis Cab, Dropside, Tipper, Minibus, Crew Cab Wheelbase Options: Multiple wheelbase options available to suit different load capacities and body configurations. Weights Gross Vehicle Weight Rating Gvwr: Ranges significantly based on configuration, typically from 3.5 tonnes to 7 tonnes. Payload Capacity: Varies widely by model and configuration, designed for significant cargo hauling. ๐ก๏ธ Safety Features Ratings Crash Test Results: As a commercial vehicle, specific consumer-oriented crash test ratings (like Euro NCAP or NHTSA) may not be directly comparable to passenger cars, but safety features are critical for operator protection. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS) were increasingly common on LCVs in this period. Passive Features Passive Safety Features: Driver and passenger airbags (front), seat belt pre-tensioners, reinforced body structure. ๐ก Technology Features...
Engine removal and installation, cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft service, timing belt/chain replacement, valve clearance adjustment.
Fuel Service Specifications:
Fuel pump testing, injector testing and replacement, fuel filter replacement procedures, fuel line diagnostics, pressure specifications.
Brake System:
Brake caliper and pad replacement, rotor inspection and replacement, brake line inspection and replacement, brake fluid bleeding procedures, parking brake adjustment and repair.
Electrical System:
Component testing (alternator, starter motor, battery), wiring harness repair, fuse and relay identification and testing, lighting system troubleshooting, power distribution.
Technical Depth
Depth:
In-depth, including detailed diagnostic procedures, repair specifications, torque values, and wiring diagrams. Suitable for professional technicians and experienced DIYers.
Torque Specifications:
Detailed torque specifications for critical fasteners across all systems (engine, transmission, suspension, brakes, body).
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, color-coded for clarity.
Diagnostic Charts:
Flowcharts and charts for troubleshooting common symptoms and fault codes.
๐ Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader & WinZip
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Engine Families Likely Covered:
Iveco F1 series (e.g., F1A, F1C) diesel engines
Performance
Typical Power Outputs:
Varies by specific engine and application, but generally ranging from 100 HP to 180 HP.
Typical Torque Outputs:
Varies by specific engine and application, but generally ranging from 300 Nm to 400 Nm.
Fuel System
Fuel Delivery Type:
Common Rail Direct Injection (CRDI) diesel, likely with advanced electronic control units (ECUs).
Cooling System
Cooling Type:
Liquid-cooled, pressurized system.
Lube System
Oil Type Recommendation:
Likely SAE 5W-30 or 5W-40 Low SAPS diesel engine oil, meeting specifications like ACEA C2 or C3. Specific viscosity and API/ACEA ratings will be detailed in the manual.
Emission Control
Emission Technologies:
Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) (depending on market and specific engine variant).
๐ง Transmission
Standard
Transmission Types:
Typically a 6-speed manual transmission is standard. An automated manual transmission (Hi-Matic) might be an option for certain configurations.
Optional
Optional Transmission:
Automated Manual Transmission (Hi-Matic)
Features
Transmission Fluid Spec:
Manual transmission fluid (MTF) will have specific GL ratings and viscosities. Automatic transmission fluid (ATF) will have specific Dexron/Mercon or manufacturer-specific designations. Detailed specs in manual.
๐ Dimensions
Exterior
Body Styles:
Panel Van, Chassis Cab, Dropside, Tipper, Minibus, Crew Cab
Wheelbase Options:
Multiple wheelbase options available to suit different load capacities and body configurations.
Weights
Gross Vehicle Weight Rating Gvwr:
Ranges significantly based on configuration, typically from 3.5 tonnes to 7 tonnes.
Payload Capacity:
Varies widely by model and configuration, designed for significant cargo hauling.
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
As a commercial vehicle, specific consumer-oriented crash test ratings (like Euro NCAP or NHTSA) may not be directly comparable to passenger cars, but safety features are critical for operator protection.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS) were increasingly common on LCVs in this period.
Passive Features
Passive Safety Features:
Driver and passenger airbags (front), seat belt pre-tensioners, reinforced body structure.
๐ก Technology Features
Infotainment
Audio Visual Systems:
Basic radio/CD players were common. Higher trims may have offered more advanced systems with auxiliary inputs or Bluetooth. The manual covers the 'Meter Audio/Visual' section.
Driver Assistance
Cruise Control:
Available as an option on many models, significantly enhancing long-distance driving comfort and fuel efficiency.
Connectivity
Can Communication:
The inclusion of 'Multiplex/CAN Communication' indicates the presence of a Controller Area Network (CAN) bus system, a standard for modern vehicle electronic control and diagnostics, crucial for troubleshooting.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 to 30,000 km or 12-24 months, depending on usage, operating conditions, and specific oil used. The manual will provide precise intervals.
Air Filter Replacement:
Recommended inspection at every service, replacement every 30,000-60,000 km or as needed based on operating environment.
Fuel Filter Replacement:
Diesel fuel filter replacement is crucial for engine longevity, typically recommended every 30,000-60,000 km.
Brake Fluid Change:
Recommended every 2-3 years, regardless of mileage, to maintain braking performance and prevent corrosion.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a long-life type (e.g., OAT - Organic Acid Technology), meeting specific Iveco standards. Usually a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 is the most common specification, but the manual will confirm the exact requirement.
Known Issues
Common Wear Items:
Wear on suspension components (bushings, ball joints), brake pads and discs, clutch wear (especially in manual transmissions), EGR valve and DPF issues (common in modern diesels).
Electrical Gremlins:
Can occur in any vehicle of this age, particularly with multiplexed systems. The manual's electrical diagrams are invaluable.
Maintenance Tips
Importance Of Filters:
Regular replacement of air, fuel, and oil filters is paramount for maintaining engine performance and longevity.
๐ Vehicle History
Brand Heritage
Manufacturer Focus:
Iveco (Industrial Vehicles Corporation) is a global leader in light, medium, and heavy commercial vehicles, buses, and specialized vehicles.
Model Evolution
Daily Lineage:
The Iveco Daily has a long-standing reputation for reliability and versatility, with multiple generations and evolutions since its introduction.
Production
Manufacturing Locations:
Primarily manufactured in Italy and other global Iveco facilities.
๐ Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2006-2010 models might not be readily available, the Iveco Daily line has consistently been recognized for its practicality, load-carrying ability, and innovation in the LCV sector.