Iveco Daily Service Repair Manual Euro 4 2006-2011
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🏷️ Basic Information Identification Make: Iveco Model: Daily Model Generation: Fourth Generation Model Years Covered: 2006-2011 Engine Standard European: Euro 4 compliant 👋 Introduction Market Position Target Audience: Professional vehicle repair workshops, fleet maintenance departments, and experienced DIY enthusiasts working on Iveco Daily vehicles. Competitive Analysis Value Proposition: Provides essential technical information for servicing and repairing a specific generation of a popular commercial vehicle, crucial for minimizing downtime and ensuring optimal performance. Key Features Manual Scope: Comprehensive coverage of all major mechanical, electrical, and structural systems of the Iveco Daily Euro 4 (2006-2011). Diagnostic Support: Detailed diagnostic procedures and troubleshooting guides are a core component of this manual. Practical Utility: Designed for practical application in a workshop or garage environment, offering step-by-step guidance for repairs and maintenance. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Comprehensive (specific count not provided, typical for full service manuals is 500-1500+ pages) Manual Type Type: Service and Repair Manual Language Language: English (assumed based on typical product listings; confirmation recommended) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles Chassis And Suspension: Front Axle, Front Suspension, Rear Suspension, Wheels and Tyres, Steering System Braking And Pneumatic: Pneumatic System, Brakes Body And Frame: Bodywork, Chassis Frame Electrical And Electronic: Electric/Electronic System Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, lubrication, belt inspection/replacement Component Repair Overhaul: Detailed instructions for disassembly, inspection, repair, and reassembly of major components Troubleshooting Diagnostics: Symptom-based troubleshooting guides, diagnostic charts, fault code interpretation (where applicable) Electrical Diagnostics: Wiring diagrams, circuit descriptions, component testing procedures, repair of electrical faults Wheel Alignment And Balancing: Specifications and procedures for wheel alignment, tire balancing, and rotation Technical Depth Depth: Comprehensive Professional Level, suitable for trained technicians and advanced DIY mechanics Detail Level: Includes detailed specifications, torque values, schematics, and step-by-step repair procedures 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF (allows users to find specific terms quickly) Print Quality Printable: Yes, the PDF is designed to be printable, allowing users to create physical copies of specific sections or the entire manual. Binding Type Binding Type: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) Compatibility Operating Systems: Windows and Mac compatible Download Method Delivery: Instant Download ⚙️ Engine Specifications Primary Engine Engine Family: Iveco's F1A and F1C families (common in this generation, specific variants depend on configuration) Emission Standard: Euro 4 Engine Configuration: Inline 4-cylinder (F1A) and Inline 4-cylinder (F1C) Diesel engines, turbocharged with intercooling. Performance Power Output Range: Varies by engine displacement and tuning, typically ranging from approximately 100 hp to 150 hp for F1A and 130 hp to 170 hp for F1C. Torque Output Range: Varies by engine displacement and tuning, typically ranging from approximately 270 Nm to 400 Nm. Fuel System Fuel Injection: Common Rail Direct Injection (CRDI) system Fuel Type: Diesel Engine Components Cooling System: Water-cooled, with radiator, fan, thermostat, and water pump Lubrication System: Pressurized lubrication system with oil pump, oil filter, and oil sump. 🔧 Transmission Standard Type: Manual Transmission (e.g., 6-speed synchromesh) Optional Type: Automated Manual Transmission (Hi-Matic) may be available on some variants. Features Clutch Type: Hydraulically operated dry single-plate clutch Fluid Specifications Gearbox Oil Type: Refer to manual for specific SAE viscosity grade (e.g., SAE 75W-90 or SAE 80W-90 GL-4/GL-5 as specified by Iveco) 📐 Dimensions Exterior Wheelbase Options: Multiple wheelbase options available (e.g., 3000mm, 3450mm, 4100mm) depending on body style and application. Vehicle Length Range: Highly variable based on body type (panel van, chassis cab, etc.), from approx. 4.5m to 7.5m. Weights Gvwr Range: Gross Vehicle Weight Rating typically ranges from 3.0 to 7.0 tonnes, depending on configuration and variant. Payload Capacity Range: Varies significantly based on GVWR and vehicle configuration. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test ratings from major agencies (e.g., Euro NCAP) may not be consistently available for all commercial vehicle variants; refer to specific model year data if available. Active Features Braking System: Front ventilated disc brakes, rear solid disc brakes (typical). ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) commonly fitted. Stability Control: ESP (Electronic Stability Program) often available as an option or standard on certain trims. Passive Features Airbags: Driver airbag is standard. Passenger airbags may be optional or standard depending on configuration. Seatbelts: Height-adjustable seatbelts with pre-tensioners. 💡 Technology Features Infotainment Dashboard Controls: Includes basic digital displays for odometer, fuel level, engine temperature, and warning lights. Higher trims may feature more advanced trip computers. Audio System: Standard radio/CD player with basic speaker system. Optional upgrades may include auxiliary inputs or different head units. Driver Assistance Cruise Control: Often available as an option on longer-haul variants. Parking Assistance: Rear parking sensors may be available on...
Professional vehicle repair workshops, fleet maintenance departments, and experienced DIY enthusiasts working on Iveco Daily vehicles.
Competitive Analysis
Value Proposition:
Provides essential technical information for servicing and repairing a specific generation of a popular commercial vehicle, crucial for minimizing downtime and ensuring optimal performance.
Key Features
Manual Scope:
Comprehensive coverage of all major mechanical, electrical, and structural systems of the Iveco Daily Euro 4 (2006-2011).
Diagnostic Support:
Detailed diagnostic procedures and troubleshooting guides are a core component of this manual.
Practical Utility:
Designed for practical application in a workshop or garage environment, offering step-by-step guidance for repairs and maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
Comprehensive (specific count not provided, typical for full service manuals is 500-1500+ pages)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (assumed based on typical product listings; confirmation recommended)
Specifications and procedures for wheel alignment, tire balancing, and rotation
Technical Depth
Depth:
Comprehensive Professional Level, suitable for trained technicians and advanced DIY mechanics
Detail Level:
Includes detailed specifications, torque values, schematics, and step-by-step repair procedures
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF (allows users to find specific terms quickly)
Print Quality
Printable:
Yes, the PDF is designed to be printable, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
Compatibility
Operating Systems:
Windows and Mac compatible
Download Method
Delivery:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco's F1A and F1C families (common in this generation, specific variants depend on configuration)
Emission Standard:
Euro 4
Engine Configuration:
Inline 4-cylinder (F1A) and Inline 4-cylinder (F1C) Diesel engines, turbocharged with intercooling.
Performance
Power Output Range:
Varies by engine displacement and tuning, typically ranging from approximately 100 hp to 150 hp for F1A and 130 hp to 170 hp for F1C.
Torque Output Range:
Varies by engine displacement and tuning, typically ranging from approximately 270 Nm to 400 Nm.
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDI) system
Fuel Type:
Diesel
Engine Components
Cooling System:
Water-cooled, with radiator, fan, thermostat, and water pump
Lubrication System:
Pressurized lubrication system with oil pump, oil filter, and oil sump.
🔧 Transmission
Standard
Type:
Manual Transmission (e.g., 6-speed synchromesh)
Optional
Type:
Automated Manual Transmission (Hi-Matic) may be available on some variants.
Features
Clutch Type:
Hydraulically operated dry single-plate clutch
Fluid Specifications
Gearbox Oil Type:
Refer to manual for specific SAE viscosity grade (e.g., SAE 75W-90 or SAE 80W-90 GL-4/GL-5 as specified by Iveco)
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase options available (e.g., 3000mm, 3450mm, 4100mm) depending on body style and application.
Vehicle Length Range:
Highly variable based on body type (panel van, chassis cab, etc.), from approx. 4.5m to 7.5m.
Weights
Gvwr Range:
Gross Vehicle Weight Rating typically ranges from 3.0 to 7.0 tonnes, depending on configuration and variant.
Payload Capacity Range:
Varies significantly based on GVWR and vehicle configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test ratings from major agencies (e.g., Euro NCAP) may not be consistently available for all commercial vehicle variants; refer to specific model year data if available.
Active Features
Braking System:
Front ventilated disc brakes, rear solid disc brakes (typical). ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) commonly fitted.
Stability Control:
ESP (Electronic Stability Program) often available as an option or standard on certain trims.
Passive Features
Airbags:
Driver airbag is standard. Passenger airbags may be optional or standard depending on configuration.
Seatbelts:
Height-adjustable seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Dashboard Controls:
Includes basic digital displays for odometer, fuel level, engine temperature, and warning lights. Higher trims may feature more advanced trip computers.
Audio System:
Standard radio/CD player with basic speaker system. Optional upgrades may include auxiliary inputs or different head units.
Driver Assistance
Cruise Control:
Often available as an option on longer-haul variants.
Parking Assistance:
Rear parking sensors may be available on some models.
Connectivity
Auxiliary Input:
Likely available on upgraded audio systems for connecting external devices.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typical intervals are between 15,000 km and 30,000 km or 12-24 months, depending on operating conditions and oil type. Refer to the manual for exact intervals based on specific usage and engine variant.
Air Filter Replacement:
Recommended replacement every 30,000 km or as conditions dictate.
Fuel Filter Replacement:
Recommended replacement every 30,000 km or annually.
Fluid Specifications
Engine Oil Type:
Iveco recommends specific low-ash (ACEA C3 or C4) synthetic engine oils compliant with API SN/CF or higher, and Iveco's own specifications (e.g., 5W-30 or 5W-40). Consult manual for precise specification (e.g., Iveco 18-1804 TLS E4).
Coolant Type:
Ethylene glycol-based coolant with organic acid technology (OAT) corrosion inhibitors, typically blue or green. Iveco coolant specifications should be followed.
Wiring harness integrity, sensor failures (e.g., ABS sensors, DPF sensors), and battery issues can be encountered.
📚 Vehicle History
Brand Heritage
Manufacturer:
Iveco (Industriale Veicoli a Carrozza), an Italian commercial vehicle manufacturer.
Model Evolution
Fourth Generation Introduction:
The fourth generation Daily, also known as the 'New Daily', was introduced in 2006, featuring significant styling and technical updates over its predecessor.
Production
Manufacturing Locations:
Produced globally, with significant production facilities in Italy and other international locations.
🏆 Awards & Recognition
Recognitions
Commercial Vehicle Awards:
The Iveco Daily has historically received numerous awards in the light commercial vehicle sector across various European markets for its versatility, reliability, and innovation.
Ratings
Reliability Surveys:
Reliability ratings vary by specific year and market. Consulting independent automotive surveys for the relevant period is recommended.
Certifications
Emissions Certification:
Euro 4 compliant, indicating adherence to European emissions standards for diesel engines of that era.