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Aprilia RS 125 2006-2012 Workshop Service Manual for Repair

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: RS 125 Model Variant: Full Fairing Sportbike Codes Production Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 ๐Ÿ‘‹ Introduction Market Position Motorcycle Segment: Lightweight sportbike, popular in Europe for its performance and style, often a gateway to larger sportbikes. Competitive Analysis Key Competitors: Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125. Key Features Performance Focus: Known for its potent 2-stroke engine, offering lively acceleration and a sporty riding experience. Design Heritage: Shares styling cues with Aprilia's larger RSV Mille models, giving it an aggressive and premium look. Target Audience Rider Profile: New riders, younger enthusiasts, and experienced riders looking for an agile and engaging street or track day machine. ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Workshop Service Manual Page Count: 225 Language: English Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Comprehensive coverage of the Rotax 125cc 2-stroke engine, including disassembly, assembly, timing, cooling system, lubrication, and performance tuning. Fuel System: Detailed information on the carburetor (likely Dell'Orto PHBH or similar), fuel pump, fuel lines, and filter maintenance and adjustment. Ignition System: Diagnosis and repair of the CDI ignition system, including stator, coil, spark plug specifications, and timing. Cooling System: Procedure for coolant flush, radiator maintenance, fan operation, and thermostat replacement. Transmission: Step-by-step guide for clutch operation, gear shifting mechanism, gearbox disassembly and reassembly, and transmission oil specifications. Chassis: In-depth coverage of frame components, suspension (front forks and rear shock absorber), steering system, and wheel bearing service. Brakes: Front and rear brake system maintenance, including caliper service, disc replacement, brake fluid flush, and bleeding procedures. Electrical System: Wiring diagrams, troubleshooting for lighting, battery, starter, and instrument panel issues. Bodywork: Fairing removal and installation, seat, fuel tank, and other body panel service. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake pad inspection, tire pressure checks, spark plug replacement. Troubleshooting: Diagnostic trees and common problem-solving techniques for engine performance, electrical faults, and starting issues. Major Repairs: Engine rebuild, gearbox overhaul, suspension fork service, carburetor tuning and rebuild. Wiring Diagrams: Detailed electrical schematics for easy troubleshooting and component identification. Torque Specifications: Precise torque values for all critical fasteners to ensure correct assembly and prevent damage. Technical Depth Depth Level: Comprehensive, covering everything from basic user maintenance to advanced engine overhauls and electrical diagnostics. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if properly scanned, allowing for quick information retrieval. Print Quality Quality Description: High-resolution scans ensuring clear text and diagrams for ease of use. Binding Type Binding Type Description: Not applicable (Digital PDF) Paper Type Paper Type Description: Not applicable (Digital PDF) โš™๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 125 cc Bore X Stroke: 54 mm x 54.5 mm Valve Train: Reed valve induction, Aprilias's electronic power valve (APCS - Aprilia Controlled Performance System). Performance Horsepower: Approximately 30-33 HP (varies by market and specific model year due to emissions). Torque: Approximately 20-22 Nm (15-16 lb-ft). Fuel System Carburetor: Dell'Orto PHBH 28 (or similar 28mm constant velocity carburetor). Fuel Type: Unleaded gasoline with appropriate 2-stroke oil mixture (via separate oil injection system). Cooling System Cooling Method: Liquid-cooled with electric fan. ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed manual sequential gearbox. Clutch Type: Wet, multi-plate, cable-actuated. Features Gear Ratios: Specific gear ratios are detailed within the manual for each gear. Final Drive: Chain drive. ๐Ÿ“ Dimensions Exterior Length: Approximately 1,950 mm (76.8 in). Width: Approximately 720 mm (28.3 in) at handlebars. Height: Approximately 1,150 mm (45.3 in) at windscreen. Weights Dry Weight: Approximately 120-125 kg (264-275 lbs). Fuel Capacity: Approximately 13 liters (3.4 US gal). Seat Height: Approximately 810 mm (31.9 in). ๐Ÿ›ก๏ธ Safety Features Ratings Safety Certification: CE compliant for European markets. Active Features Braking System: Hydraulic disc brakes front and rear. Typically a 320mm disc front and 240mm disc rear with twin-piston calipers. Tire Specifications: Front: 110/70-17, Rear: 150/60-17 (typical sizes, check manual for exact fitment). Passive Features Lighting: Halogen headlight, LED taillight, turn signals. ๐Ÿ’ก Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, clock. Driver Assistance ABS: ABS was not standard on most European models during these years; check specific market options. Connectivity Connectivity Features: No integrated connectivity features like Bluetooth or smartphone integration. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Check manual; typically every 3,000-5,000 km or annually for transmission oil. Spark Plug Replacement: Check manual; typically every 5,000-8,000 km. Air Filter Cleaning: Check manual; recommended every 3,000 km or as needed. Coolant Flush: Check manual; typically every 2 years. Fluid Specifications Engine Oil Type: Motul 710 2T or similar high-quality JASO FD approved 2-stroke oil for premix/injection. Transmission oil: SAE 10W/40 API GL-4 or GL-5 (check manual for exact specification). Coolant Type: Ethylene glycol-based antifreeze, pre-mixed with distilled water (50/50 ratio). Brake Fluid Type: DOT 4...
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Aprilia RS 125 2006-2012 Workshop Service Manual for Repair
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
RS 125
Model Variant:
Full Fairing Sportbike
Codes
Production Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012
๐Ÿ‘‹ Introduction
Market Position
Motorcycle Segment:
Lightweight sportbike, popular in Europe for its performance and style, often a gateway to larger sportbikes.
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125.
Key Features
Performance Focus:
Known for its potent 2-stroke engine, offering lively acceleration and a sporty riding experience.
Design Heritage:
Shares styling cues with Aprilia's larger RSV Mille models, giving it an aggressive and premium look.
Target Audience
Rider Profile:
New riders, younger enthusiasts, and experienced riders looking for an agile and engaging street or track day machine.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Page Count:
225
Language:
English
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the Rotax 125cc 2-stroke engine, including disassembly, assembly, timing, cooling system, lubrication, and performance tuning.
Fuel System:
Detailed information on the carburetor (likely Dell'Orto PHBH or similar), fuel pump, fuel lines, and filter maintenance and adjustment.
Ignition System:
Diagnosis and repair of the CDI ignition system, including stator, coil, spark plug specifications, and timing.
Cooling System:
Procedure for coolant flush, radiator maintenance, fan operation, and thermostat replacement.
Transmission:
Step-by-step guide for clutch operation, gear shifting mechanism, gearbox disassembly and reassembly, and transmission oil specifications.
Chassis:
In-depth coverage of frame components, suspension (front forks and rear shock absorber), steering system, and wheel bearing service.
Brakes:
Front and rear brake system maintenance, including caliper service, disc replacement, brake fluid flush, and bleeding procedures.
Electrical System:
Wiring diagrams, troubleshooting for lighting, battery, starter, and instrument panel issues.
Bodywork:
Fairing removal and installation, seat, fuel tank, and other body panel service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake pad inspection, tire pressure checks, spark plug replacement.
Troubleshooting:
Diagnostic trees and common problem-solving techniques for engine performance, electrical faults, and starting issues.
Major Repairs:
Engine rebuild, gearbox overhaul, suspension fork service, carburetor tuning and rebuild.
Wiring Diagrams:
Detailed electrical schematics for easy troubleshooting and component identification.
Torque Specifications:
Precise torque values for all critical fasteners to ensure correct assembly and prevent damage.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic user maintenance to advanced engine overhauls and electrical diagnostics.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if properly scanned, allowing for quick information retrieval.
Print Quality
Quality Description:
High-resolution scans ensuring clear text and diagrams for ease of use.
Binding Type
Binding Type Description:
Not applicable (Digital PDF)
Paper Type
Paper Type Description:
Not applicable (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
125 cc
Bore X Stroke:
54 mm x 54.5 mm
Valve Train:
Reed valve induction, Aprilias's electronic power valve (APCS - Aprilia Controlled Performance System).
Performance
Horsepower:
Approximately 30-33 HP (varies by market and specific model year due to emissions).
Torque:
Approximately 20-22 Nm (15-16 lb-ft).
Fuel System
Carburetor:
Dell'Orto PHBH 28 (or similar 28mm constant velocity carburetor).
Fuel Type:
Unleaded gasoline with appropriate 2-stroke oil mixture (via separate oil injection system).
Cooling System
Cooling Method:
Liquid-cooled with electric fan.
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox.
Clutch Type:
Wet, multi-plate, cable-actuated.
Features
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
Final Drive:
Chain drive.
๐Ÿ“ Dimensions
Exterior
Length:
Approximately 1,950 mm (76.8 in).
Width:
Approximately 720 mm (28.3 in) at handlebars.
Height:
Approximately 1,150 mm (45.3 in) at windscreen.
Weights
Dry Weight:
Approximately 120-125 kg (264-275 lbs).
Fuel Capacity:
Approximately 13 liters (3.4 US gal).
Seat Height:
Approximately 810 mm (31.9 in).
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Certification:
CE compliant for European markets.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Typically a 320mm disc front and 240mm disc rear with twin-piston calipers.
Tire Specifications:
Front: 110/70-17, Rear: 150/60-17 (typical sizes, check manual for exact fitment).
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
๐Ÿ’ก Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, clock.
Driver Assistance
ABS:
ABS was not standard on most European models during these years; check specific market options.
Connectivity
Connectivity Features:
No integrated connectivity features like Bluetooth or smartphone integration.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Check manual; typically every 3,000-5,000 km or annually for transmission oil.
Spark Plug Replacement:
Check manual; typically every 5,000-8,000 km.
Air Filter Cleaning:
Check manual; recommended every 3,000 km or as needed.
Coolant Flush:
Check manual; typically every 2 years.
Fluid Specifications
Engine Oil Type:
Motul 710 2T or similar high-quality JASO FD approved 2-stroke oil for premix/injection. Transmission oil: SAE 10W/40 API GL-4 or GL-5 (check manual for exact specification).
Coolant Type:
Ethylene glycol-based antifreeze, pre-mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Problems:
Carburetor jetting issues, power valve sticking due to carbon buildup, premature clutch wear if ridden aggressively, radiator leaks.
Two Stroke Specific Care:
Requires proper oil/fuel mixture (if premixed) or ensuring the oil injection system is functional and filled. Regular decarbonization of the exhaust port and power valve is crucial.
๐Ÿ“š Vehicle History
Brand Heritage
Aprilia History:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, particularly in smaller displacement classes.
Model Evolution
Rs 125 Legacy:
The RS 125 has a long and successful lineage, tracing its roots back to the iconic RS 125 GP race bikes.
Production
Manufacturing Location:
Italy.
๐Ÿ† Awards & Recognition
Recognitions
Awards And Accolades:
The RS 125 platform has historically been praised for its racing pedigree and sporty handling, often winning comparisons in its class.
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