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Aprilia SXV RXV 450 2006-2013 Factory Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: SXV RXV 450 Model Variant: SXV 450, RXV 450 Generation Generation Identifier: First Generation Codes Engine Code: V990 (modified V-twin derived from Rotax) Chassis Code: Typically identified by VIN ๐Ÿ‘‹ Introduction Market Position Category: High-performance Dual-Sport / Supermoto motorcycle Target Audience: Enthusiast riders, mechanics, and owners seeking in-depth technical knowledge for maintenance and repair. Competitive Analysis Competitors: KTM EXC/SMC series, Husqvarna SM/TE series, Yamaha WR/YZF series, Honda CRF/CRF-X series, Suzuki DRZ/RM-Z series. Key Features Unique Selling Points: V-twin engine architecture in a dual-sport/supermoto platform, distinctive Italian styling, potent performance characteristics. Manual Value Proposition: Provides factory-level accuracy and detail essential for maintaining the complex and performance-oriented nature of these Aprilia models. ๐Ÿ“‹ Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Pages: Varies by specific manual version, but comprehensive factory manuals typically exceed 500 pages. Manual Type Type: Factory Service Repair Manual Language Language: English (typically, with potential for other languages depending on region of origin) Format Format: Digital (PDF) - common for modern service manuals, often with searchable text and high-resolution diagrams. ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, lubrication system, cooling system. Transmission Drivetrain: Clutch, gearbox (internal components, operation, and adjustment), final drive (chain and sprockets). Chassis Suspension: Frame, front fork (dismantling, rebuilding, valving), rear shock absorber (adjustment, servicing), swingarm, linkage. Brakes: Front and rear brake systems (hydraulic lines, master cylinders, calipers, pads, discs, bleeding procedures). Electrical Electronics: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, ignition switch, starter system, instrumentation, sensors, ECU (engine control unit) operation. Bodywork Fairings: Removal and installation of body panels, seat, fuel tank, fenders. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance inspection/adjustment. Troubleshooting: Diagnostic flowcharts for common issues related to engine performance, starting, electrical faults, and handling. Repair Rebuild: Detailed step-by-step instructions for engine disassembly/reassembly, gearbox overhaul, suspension servicing, and brake component replacement. Specifications Data: Torque specifications for critical fasteners, clearances, fluid capacities, electrical specifications (resistance, voltage). Technical Depth Depth: Comprehensive. Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, suspension tuning, and electrical system diagnostics. ๐Ÿ“Š Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable (when properly formatted), allowing quick access to specific information. Print Quality Diagram Resolution: High-resolution diagrams and illustrations for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 8-valve, DOHC V-twin Displacement: 449 cc Bore X Stroke: 68 mm x 62 mm (approximate, refer to manual for precise figures) Compression Ratio: 12.5:1 (typical for performance variant, check manual for exact) Performance Horsepower: Approximately 55-60 HP (at crank, varies by model year and tuning) Torque: Approximately 45-50 Nm (at crank, varies by model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - typically with dual throttle bodies. Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Lubrication System Oil Capacity: Approx. 1.5 - 1.8 Liters (check manual for specific fill level and procedure) Oil Type: High-quality synthetic motorcycle oil (e.g., SAE 10W-50 or 10W-40, API SG or higher, JASO MA certified - consult manual for exact specification). Cooling System Cooling Medium: Liquid (Engine Coolant Mixture) Ignition System Ignition Type: Digital electronic ignition with dual spark plugs per cylinder. ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed sequential manual transmission Features Clutch Type: Hydraulically operated wet multi-plate clutch Final Drive: Chain drive (e.g., 520 pitch) Gear Ratios: Specific ratios detailed in the manual, crucial for performance tuning and maintenance. ๐Ÿ“ Dimensions Exterior Wheelbase: Approx. 1470 mm - 1500 mm (varies slightly by model year and SXV/RXV designation) Weights Dry Weight: Approx. 130-135 kg (dry, without fluids) Wet Weight: Approx. 145-150 kg (fully fueled, with fluids) Capacities Fuel Tank Capacity: Approx. 7-8 Liters Suspension Travel Front Suspension Travel: Approx. 270-300 mm (SXV) / 280-320 mm (RXV) - Ohlins or Marzocchi forks Rear Suspension Travel: Approx. 280-300 mm (SXV) / 290-330 mm (RXV) - Ohlins or Sachs shock Wheels Tires Front Wheel Size: 17 inch (SXV - Supermoto) / 21 inch (RXV - Dual-Sport) Rear Wheel Size: 17 inch (SXV - Supermoto) / 18 inch (RXV - Dual-Sport) Front Tire Size: 120/70-17 (SXV) / 80/100-21 (RXV) Rear Tire Size: 160/60-17 (SXV) / 100/100-18 (RXV) Bolt Pattern: Specific hub and bolt pattern details in manual. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Safety Ratings: N/A (Motorcycle safety is typically assessed differently than automotive; focus is on rider protection and vehicle dynamics). Active Features Braking System: High-performance hydraulic disc brakes, often Brembo calipers. ABS was not standard on these models. Passive Features Frame Construction: Robust trellis frame designed for rigidity and rider feedback. ๐Ÿ’ก Technology Features Infotainment Display System: Digital instrument cluster providing speedometer, tachometer,...
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Aprilia SXV RXV 450 2006-2013 Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV 450
Model Variant:
SXV 450, RXV 450
Generation
Generation Identifier:
First Generation
Codes
Engine Code:
V990 (modified V-twin derived from Rotax)
Chassis Code:
Typically identified by VIN
๐Ÿ‘‹ Introduction
Market Position
Category:
High-performance Dual-Sport / Supermoto motorcycle
Target Audience:
Enthusiast riders, mechanics, and owners seeking in-depth technical knowledge for maintenance and repair.
Competitive Analysis
Competitors:
KTM EXC/SMC series, Husqvarna SM/TE series, Yamaha WR/YZF series, Honda CRF/CRF-X series, Suzuki DRZ/RM-Z series.
Key Features
Unique Selling Points:
V-twin engine architecture in a dual-sport/supermoto platform, distinctive Italian styling, potent performance characteristics.
Manual Value Proposition:
Provides factory-level accuracy and detail essential for maintaining the complex and performance-oriented nature of these Aprilia models.
๐Ÿ“‹ Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Estimated Pages:
Varies by specific manual version, but comprehensive factory manuals typically exceed 500 pages.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (typically, with potential for other languages depending on region of origin)
Format
Format:
Digital (PDF) - common for modern service manuals, often with searchable text and high-resolution diagrams.
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, lubrication system, cooling system.
Transmission Drivetrain:
Clutch, gearbox (internal components, operation, and adjustment), final drive (chain and sprockets).
Chassis Suspension:
Frame, front fork (dismantling, rebuilding, valving), rear shock absorber (adjustment, servicing), swingarm, linkage.
Brakes:
Front and rear brake systems (hydraulic lines, master cylinders, calipers, pads, discs, bleeding procedures).
Electrical Electronics:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, ignition switch, starter system, instrumentation, sensors, ECU (engine control unit) operation.
Bodywork Fairings:
Removal and installation of body panels, seat, fuel tank, fenders.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance inspection/adjustment.
Troubleshooting:
Diagnostic flowcharts for common issues related to engine performance, starting, electrical faults, and handling.
Repair Rebuild:
Detailed step-by-step instructions for engine disassembly/reassembly, gearbox overhaul, suspension servicing, and brake component replacement.
Specifications Data:
Torque specifications for critical fasteners, clearances, fluid capacities, electrical specifications (resistance, voltage).
Technical Depth
Depth:
Comprehensive. Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, suspension tuning, and electrical system diagnostics.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable (when properly formatted), allowing quick access to specific information.
Print Quality
Diagram Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, 8-valve, DOHC V-twin
Displacement:
449 cc
Bore X Stroke:
68 mm x 62 mm (approximate, refer to manual for precise figures)
Compression Ratio:
12.5:1 (typical for performance variant, check manual for exact)
Performance
Horsepower:
Approximately 55-60 HP (at crank, varies by model year and tuning)
Torque:
Approximately 45-50 Nm (at crank, varies by model year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - typically with dual throttle bodies.
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Lubrication System
Oil Capacity:
Approx. 1.5 - 1.8 Liters (check manual for specific fill level and procedure)
Oil Type:
High-quality synthetic motorcycle oil (e.g., SAE 10W-50 or 10W-40, API SG or higher, JASO MA certified - consult manual for exact specification).
Cooling System
Cooling Medium:
Liquid (Engine Coolant Mixture)
Ignition System
Ignition Type:
Digital electronic ignition with dual spark plugs per cylinder.
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed sequential manual transmission
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
Final Drive:
Chain drive (e.g., 520 pitch)
Gear Ratios:
Specific ratios detailed in the manual, crucial for performance tuning and maintenance.
๐Ÿ“ Dimensions
Exterior
Wheelbase:
Approx. 1470 mm - 1500 mm (varies slightly by model year and SXV/RXV designation)
Weights
Dry Weight:
Approx. 130-135 kg (dry, without fluids)
Wet Weight:
Approx. 145-150 kg (fully fueled, with fluids)
Capacities
Fuel Tank Capacity:
Approx. 7-8 Liters
Suspension Travel
Front Suspension Travel:
Approx. 270-300 mm (SXV) / 280-320 mm (RXV) - Ohlins or Marzocchi forks
Rear Suspension Travel:
Approx. 280-300 mm (SXV) / 290-330 mm (RXV) - Ohlins or Sachs shock
Wheels Tires
Front Wheel Size:
17 inch (SXV - Supermoto) / 21 inch (RXV - Dual-Sport)
Rear Wheel Size:
17 inch (SXV - Supermoto) / 18 inch (RXV - Dual-Sport)
Front Tire Size:
120/70-17 (SXV) / 80/100-21 (RXV)
Rear Tire Size:
160/60-17 (SXV) / 100/100-18 (RXV)
Bolt Pattern:
Specific hub and bolt pattern details in manual.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety is typically assessed differently than automotive; focus is on rider protection and vehicle dynamics).
Active Features
Braking System:
High-performance hydraulic disc brakes, often Brembo calipers. ABS was not standard on these models.
Passive Features
Frame Construction:
Robust trellis frame designed for rigidity and rider feedback.
๐Ÿ’ก Technology Features
Infotainment
Display System:
Digital instrument cluster providing speedometer, tachometer, odometer, trip meter, temperature gauge, and warning lights.
Driver Assistance
ABS:
Not equipped as standard.
Connectivity
Bluetooth Usb:
Not equipped.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 km or annually (refer to manual for specific interval based on usage).
Air Filter Cleaning:
Regular inspection and cleaning, especially after dusty conditions. Replacement interval typically 15,000-20,000 km.
Spark Plug Replacement:
Every 10,000-15,000 km (check manual for recommended type and gap).
Valve Clearance:
Initial check at 1,000-2,000 km, then every 7,500-10,000 km (critical for V-twin performance).
Chain Maintenance:
Lubrication and adjustment every 500-1,000 km, inspection for wear at scheduled intervals.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water) โ€“ specific type/color in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for specific recommendation, typically DOT 4).
Clutch Fluid Type:
DOT 4 or DOT 5.1 (shared with brake system, confirm with manual).
Known Issues
Common Problems:
Starter motor reliability, potential for stator/regulator issues (common on many Aprilias of this era), occasional carburetor/fuel injection tuning complexities, front fork seals can be prone to leaks with heavy use.
Maintenance Priority:
Regular and meticulous adherence to valve clearance checks, timely oil changes with correct viscosity, and proper cooling system maintenance are paramount for longevity and performance.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Brand Focus:
Performance motorcycles, racing heritage, innovative design.
Model Evolution
Model Lineage:
The SXV/RXV series represented Aprilia's foray into high-performance V-twin supermoto and dual-sport platforms, leveraging their V990 engine technology.
Development Goals:
To create a lightweight, powerful, and agile motorcycle capable of both aggressive street riding (SXV) and light off-road use (RXV).
Production
Manufacturing Period:
The SXV 450 and RXV 450 were produced within the 2006-2013 timeframe, with minor updates and variations across model years.
Key Milestones:
Introduction of the V-twin platform in these segments, establishing Aprilia as a contender in the supermoto and dual-sport markets.
๐Ÿ† Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally received positive reviews for performance and handling, often praised for its unique V-twin character in the segment.
Ratings
Performance Ratings:
Consistently ranked highly by enthusiasts for power delivery and aggressive riding dynamics.
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