Daihatsu Materia 2006-2013 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Generation: First Generation (M100/M110, JDM; M400, International) Chassis Code: M100/M110 (Japan), M400 (International) Codes Platform: B-segment platform (shared with Toyota bB/Scion xB) 👋 Introduction Market Position Vehicle Type: Subcompact MPV/Hatchback Target Audience: Young families, urban dwellers, and those seeking versatile and compact transportation. Competitive Analysis Key Competitors: Toyota Yaris Verso (Fun Cargo), Honda Fit/Jazz, Nissan Cube, Mazda Demio/Mazda2. Key Features Design Philosophy: Characterized by its distinctive 'mini-van' styling, offering a surprisingly spacious and flexible interior within a compact footprint. Unique Selling Proposition: Combines compact exterior dimensions with a tall, boxy body, maximizing interior volume and practicality. 📋 Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Models Covered: All Models, All Engines, All Trim Levels, All Transmission Types Page Count Estimated Pages: Hundreds (specific number not provided, but described as comprehensive) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download File Format: PDF Printable: Full Printable (specifications allow for printing of desired sections) Zoom Capability: YES (Zoom IN/OUT functionality) Delivery: Instant Download Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Service: Complete engine service and repair procedures, including disassembly, assembly, and diagnostics. Transmission Service: Service and repair for all transmission types offered, including diagnostics and overhaul. Brake System: Comprehensive coverage of brake system components, maintenance, repair, and troubleshooting. Electrical System: Detailed electrical system diagnostics, component testing, and repair procedures. Wiring Diagrams: Inclusion of complete and detailed wiring diagrams for accurate electrical troubleshooting. Suspension: Service and repair for all suspension components, alignment specifications, and troubleshooting. Steering: Maintenance, repair, and troubleshooting for the steering system, including power steering components. Cooling System: Detailed procedures for the cooling system, including radiator, thermostat, hoses, and coolant. Fuel System: Coverage of the fuel injection system, fuel pump, injectors, and fuel lines, including diagnosis and repair. Emission System: Information on emission control systems, including diagnostics and repair of related components. HVAC: Service and repair for the heater, ventilation, and air conditioning (HVAC) system. Engine Control: Detailed information on the Engine Control Unit (ECU), sensors, actuators, and diagnostic procedures. Chassis Body: Procedures for chassis and body repair, including structural components and panels. Restraint System: Information related to the vehicle's restraint systems, including airbags and seatbelts. Interior: Procedures for interior trim removal, repair, and maintenance. Differential Drive: Service and repair for the differential and drive axle components. Axle: Detailed coverage of axle assembly maintenance and repair. Procedures Included General Maintenance: Guidance on routine maintenance tasks and schedules. Troubleshooting: Systematic troubleshooting guides for diagnosing common and complex issues. Repair Procedures: Step-by-step repair procedures for virtually all vehicle components. Disassembly Assembly: Detailed instructions for the disassembly and reassembly of parts and systems. Cleaning Reinstalling: Procedures for cleaning and properly reinstalling components. Periodic Lubrication: Guidance on lubrication points and schedules for various components. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, and advanced electrical diagnostics. Diagnostic Capabilities: Advanced diagnostic procedures, including fault code interpretation and component testing, integrated with wiring diagrams. Illustrative Content: Detailed illustrations, drawings, and photos to guide users through repair procedures. Part Identification: Enlarged inset views to help identify and examine parts in detail. ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (commonly found) Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approximately 109 PS (107 hp; 80 kW) at 6000 rpm Torque: Approximately 14.4 kg⋅m (141 N⋅m; 104 lb⋅ft) at 3400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Optional Transmission Type: 5-speed Manual Transmission (less common in some markets) Features Drive Type: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) 📐 Dimensions Exterior Length: Approx. 3,990 mm (157.1 in) Width: Approx. 1,705 mm (67.1 in) Height: Approx. 1,615 mm (63.6 in) Wheelbase: Approx. 2,500 mm (98.4 in) Weights Curb Weight: Approx. 1100-1200 kg (depending on drivetrain and trim) 🛡️ Safety Features Ratings Crash Test Results: Specific crash test ratings vary by market and testing agency; typically aimed at achieving acceptable safety standards for its class. Active Features Braking System: Front Ventilated Discs, Rear Drums (standard); ABS (Anti-lock Braking System) often optional or standard on higher trims. Passive Features Airbags: Driver and front passenger airbags are standard; side airbags may be optional. 💡 Technology Features Infotainment Audio System: Factory fitted radios typically feature AM/FM, CD player, and optional MP3 compatibility. Speaker configurations vary by trim. Navigation: Factory navigation systems were rare and market-dependent. Driver Assistance Electronic Stability Control: Optional or standard on higher trims in certain markets. Connectivity Power Outlets: 12V accessory power outlets for charging devices. 🔧 Maintenance Service Intervals Oil Change: Recommended every 10,000 km or 12 months, whichever comes...
First Generation (M100/M110, JDM; M400, International)
Chassis Code:
M100/M110 (Japan), M400 (International)
Codes
Platform:
B-segment platform (shared with Toyota bB/Scion xB)
👋 Introduction
Market Position
Vehicle Type:
Subcompact MPV/Hatchback
Target Audience:
Young families, urban dwellers, and those seeking versatile and compact transportation.
Competitive Analysis
Key Competitors:
Toyota Yaris Verso (Fun Cargo), Honda Fit/Jazz, Nissan Cube, Mazda Demio/Mazda2.
Key Features
Design Philosophy:
Characterized by its distinctive 'mini-van' styling, offering a surprisingly spacious and flexible interior within a compact footprint.
Unique Selling Proposition:
Combines compact exterior dimensions with a tall, boxy body, maximizing interior volume and practicality.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Models Covered:
All Models, All Engines, All Trim Levels, All Transmission Types
Page Count
Estimated Pages:
Hundreds (specific number not provided, but described as comprehensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
File Format:
PDF
Printable:
Full Printable (specifications allow for printing of desired sections)
Zoom Capability:
YES (Zoom IN/OUT functionality)
Delivery:
Instant Download
Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine service and repair procedures, including disassembly, assembly, and diagnostics.
Transmission Service:
Service and repair for all transmission types offered, including diagnostics and overhaul.
Brake System:
Comprehensive coverage of brake system components, maintenance, repair, and troubleshooting.
Electrical System:
Detailed electrical system diagnostics, component testing, and repair procedures.
Wiring Diagrams:
Inclusion of complete and detailed wiring diagrams for accurate electrical troubleshooting.
Suspension:
Service and repair for all suspension components, alignment specifications, and troubleshooting.
Steering:
Maintenance, repair, and troubleshooting for the steering system, including power steering components.
Cooling System:
Detailed procedures for the cooling system, including radiator, thermostat, hoses, and coolant.
Fuel System:
Coverage of the fuel injection system, fuel pump, injectors, and fuel lines, including diagnosis and repair.
Emission System:
Information on emission control systems, including diagnostics and repair of related components.
HVAC:
Service and repair for the heater, ventilation, and air conditioning (HVAC) system.
Engine Control:
Detailed information on the Engine Control Unit (ECU), sensors, actuators, and diagnostic procedures.
Chassis Body:
Procedures for chassis and body repair, including structural components and panels.
Restraint System:
Information related to the vehicle's restraint systems, including airbags and seatbelts.
Interior:
Procedures for interior trim removal, repair, and maintenance.
Differential Drive:
Service and repair for the differential and drive axle components.
Axle:
Detailed coverage of axle assembly maintenance and repair.
Procedures Included
General Maintenance:
Guidance on routine maintenance tasks and schedules.
Troubleshooting:
Systematic troubleshooting guides for diagnosing common and complex issues.
Repair Procedures:
Step-by-step repair procedures for virtually all vehicle components.
Disassembly Assembly:
Detailed instructions for the disassembly and reassembly of parts and systems.
Cleaning Reinstalling:
Procedures for cleaning and properly reinstalling components.
Periodic Lubrication:
Guidance on lubrication points and schedules for various components.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, and advanced electrical diagnostics.
Diagnostic Capabilities:
Advanced diagnostic procedures, including fault code interpretation and component testing, integrated with wiring diagrams.
Illustrative Content:
Detailed illustrations, drawings, and photos to guide users through repair procedures.
Part Identification:
Enlarged inset views to help identify and examine parts in detail.
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE (commonly found)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower:
Approximately 109 PS (107 hp; 80 kW) at 6000 rpm
Torque:
Approximately 14.4 kg⋅m (141 N⋅m; 104 lb⋅ft) at 3400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission
Optional
Transmission Type:
5-speed Manual Transmission (less common in some markets)
Features
Drive Type:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length:
Approx. 3,990 mm (157.1 in)
Width:
Approx. 1,705 mm (67.1 in)
Height:
Approx. 1,615 mm (63.6 in)
Wheelbase:
Approx. 2,500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1100-1200 kg (depending on drivetrain and trim)
🛡️ Safety Features
Ratings
Crash Test Results:
Specific crash test ratings vary by market and testing agency; typically aimed at achieving acceptable safety standards for its class.
Active Features
Braking System:
Front Ventilated Discs, Rear Drums (standard); ABS (Anti-lock Braking System) often optional or standard on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags are standard; side airbags may be optional.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radios typically feature AM/FM, CD player, and optional MP3 compatibility. Speaker configurations vary by trim.
Navigation:
Factory navigation systems were rare and market-dependent.
Driver Assistance
Electronic Stability Control:
Optional or standard on higher trims in certain markets.
Connectivity
Power Outlets:
12V accessory power outlets for charging devices.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 10,000 km or 12 months, whichever comes first (check manual for specific engine).
Air Filter Replacement:
Typically every 30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Approximately 60,000 km to 100,000 km, depending on spark plug type (e.g., iridium).
Fluid Specifications
Engine Oil:
API SN or higher, SAE 0W-20 or 5W-30 (check manual for specific grade and capacity).
Transmission Fluid:
For automatic transmission: Genuine Toyota ATF WS (World Standard) or equivalent. For manual transmission: SAE 75W-90 GL-4 gear oil.
Coolant:
Toyota Super Long Life Coolant (SLLC) or equivalent, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Potential for minor electrical gremlins, wear on suspension bushings due to its lightweight construction and urban use, and occasional issues with automatic transmission solenoids if not properly maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation.
Model Evolution
Predecessor:
Daihatsu YRV.
Platform Sharing:
Shared platform and many components with the Toyota bB/Scion xB, indicating close collaboration between Toyota and Daihatsu.
Production
Production Period:
Introduced in 2004 (as Materia in Japan, Bego in some markets), with the covered generation running from 2006 to 2013.