2006-2013 Iveco Stralis AS Euro 4-5 (18-44T) Service Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: Iveco Model: Stralis AS Model Code: AS (Active Space) Year: 2006-2013 Codes Engine Codes: F3AE3681D, F3AE3681A, F3BE3681B, F3BE3681A Emission Standard: Euro 4-5 Gross Vehicle Weight Range: 18-44 Tonnes (18,000 - 44,000 kg) ๐ Introduction Market Position Vehicle Segment: Heavy-duty Truck / Commercial Vehicle Target User: Fleet operators, independent repair shops, owner-operators, DIY mechanics Competitive Analysis Competitive Landscape: Competes with vehicles from manufacturers like Volvo (FH, FM), Scania (R-series, G-series), Mercedes-Benz (Actros, Atego), MAN (TGX, TGS), DAF (XF, CF). Key Features Manual Advantage: Provides comprehensive coverage for a wide range of engine variants and GVM ratings, detailed troubleshooting, and maintenance schedules to optimize fleet efficiency and reduce downtime. Vehicle Focus: Reliability, fuel efficiency, payload capacity, long-haul transport capability. ๐ Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English File Format: PDF Compatibility: All Versions of Windows & Mac Page Count Page Count Estimated: Comprehensive (specific number not provided, but implies extensive coverage) ๐ Manual Coverage Systems Covered Engine Systems: Engine overhaul, diagnostics, fuel system, lubrication, cooling, emission control systems Drivetrain Systems: Clutch, gearbox, hydraulic retarder, propeller shafts, rear axles, axles Chassis Systems: Suspensions (front and rear), wheels and tyres, steering system Braking Systems: Air system - brakes, including ABS and EBS components Electrical Systems: Electric/electronic system, including wiring diagrams, ECU diagnostics, and component testing Bodywork Chassis: Bodywork and chassis frame construction, repair, and inspection Procedures Included Maintenance Procedures: Scheduled maintenance, preventive maintenance, lubrication, filter changes, fluid checks Diagnostic Procedures: Troubleshooting guides, fault code interpretation, symptom-based diagnostics Repair Procedures: Step-by-step repair instructions for all major components and systems, including disassembly, inspection, assembly, and adjustment Overhaul Procedures: Engine rebuild, gearbox overhaul, axle repair Technical Depth Depth Level: Comprehensive (suitable for amateur to professional technician) Documentation Style: Easy to read type, clear instructions, detailed diagrams and illustrations (implied) ๐ Manual Specifications File Format File Type: PDF Searchable: Yes (standard PDF functionality) Printability: Yes Software Requirements: Adobe PDF Reader, WinZip Print Quality Print Quality: High Resolution (assumed for professional workshop manual) Binding Type Binding Type: Digital Download (not a physical product) Paper Type Paper Type: N/A (Digital) โ๏ธ Engine Specifications Primary Engine Engine Family: Iveco FPT (Fiat Powertrain Technologies) Cursor Engine Engine Displacement Litres Approx: 10.3 Litres (Common for Cursor 10 family) Performance Engine F3Ae3681D: 420 CV (approx. 414 hp) Engine F3Ae3681A: 450 CV (approx. 444 hp) Engine F3Be3681B: 500 CV (approx. 493 hp) Engine F3Be3681A: 560 CV (approx. 552 hp) Fuel System Fuel Injection Type: Common Rail Electronic Injection (likely Bosch or similar high-pressure system) Emission Control Technology: SCR (Selective Catalytic Reduction) with AdBlue for Euro 4-5, EGR (Exhaust Gas Recirculation) might also be present. Technical Details Turbocharging: Variable Geometry Turbocharger (VGT) with Intercooler Cylinder Configuration: Inline 6-cylinder ๐ง Transmission Standard Gearbox Type Common: ZF Astronic (automated manual transmission) or Iveco EuroTronic Optional Manual Transmission: Likely available with manual gearboxes for certain configurations. Features Transmission Features: Automated shifting, clutchless operation, power take-off (PTO) options, various axle ratio choices for different applications. ๐ Dimensions Exterior Cab Configurations: Active Space (AS) - High roof, long distance cabin. Also likely Active Day (AD) and Active Time (AT) variants exist. Weights Gvwr Range: 18,000 kg to 44,000 kg (tractor unit configurations can vary significantly) Axle Load Ratings: Various ratings depending on configuration (e.g., 7.5t front, 13t+ rear axle options). ๐ก๏ธ Safety Features Ratings Safety Standards Compliance: Meets European safety regulations for heavy commercial vehicles. Active Features Active Safety Systems: ABS (Anti-lock Braking System), EBS (Electronic Braking System), optional ESP (Electronic Stability Program), Lane Departure Warning (LDW). Passive Features Passive Safety Features: Reinforced cab structure, driver and passenger airbags, seatbelt pretensioners. ๐ก Technology Features Infotainment Infotainment Features Typical: Integrated radio/CD player, optional navigation systems, Bluetooth connectivity, digital tachograph integration. Driver Assistance Driver Assistance Systems: Cruise control, engine brake control, parking assistance systems, potentially advanced systems depending on specification. Connectivity Telematics Integration: Prepared for telematics systems for fleet management, diagnostics, and tracking. ๐ง Maintenance Service Intervals Oil Change Interval Typical: Typically 60,000 - 100,000 km (depending on operating conditions and oil type specified in manual). Maintenance Schedule Coverage: Comprehensive scheduled maintenance items and intervals are detailed in the manual. Fluid Specifications Engine Oil Specifications: Likely ACEA E4/E6 or E7 specifications, viscosity grades such as 10W-40 or 5W-30 (refer to manual for exact specs based on engine and climate). Coolant Specifications: Ethylene glycol based coolant with appropriate anti-corrosion additives, typically meeting OAT (Organic Acid Technology) standards. Transmission Fluid Specifications: Specific ATF or gear oil for automated manual transmissions and axles, as detailed in the manual. Known Issues Common Issues General: Potential issues related to SCR systems (AdBlue faults), DPF regeneration (if fitted), electronic control unit (ECU) failures, turbocharger wear, clutch actuator issues on automated transmissions. Preventive Maintenance Focus: The manual emphasizes preventive maintenance to avoid costly failures, highlighting the importance of regular checks...
Competes with vehicles from manufacturers like Volvo (FH, FM), Scania (R-series, G-series), Mercedes-Benz (Actros, Atego), MAN (TGX, TGS), DAF (XF, CF).
Key Features
Manual Advantage:
Provides comprehensive coverage for a wide range of engine variants and GVM ratings, detailed troubleshooting, and maintenance schedules to optimize fleet efficiency and reduce downtime.
Vehicle Focus:
Reliability, fuel efficiency, payload capacity, long-haul transport capability.
๐ Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Page Count
Page Count Estimated:
Comprehensive (specific number not provided, but implies extensive coverage)
๐ Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, diagnostics, fuel system, lubrication, cooling, emission control systems
Reinforced cab structure, driver and passenger airbags, seatbelt pretensioners.
๐ก Technology Features
Infotainment
Infotainment Features Typical:
Integrated radio/CD player, optional navigation systems, Bluetooth connectivity, digital tachograph integration.
Driver Assistance
Driver Assistance Systems:
Cruise control, engine brake control, parking assistance systems, potentially advanced systems depending on specification.
Connectivity
Telematics Integration:
Prepared for telematics systems for fleet management, diagnostics, and tracking.
๐ง Maintenance
Service Intervals
Oil Change Interval Typical:
Typically 60,000 - 100,000 km (depending on operating conditions and oil type specified in manual).
Maintenance Schedule Coverage:
Comprehensive scheduled maintenance items and intervals are detailed in the manual.
Fluid Specifications
Engine Oil Specifications:
Likely ACEA E4/E6 or E7 specifications, viscosity grades such as 10W-40 or 5W-30 (refer to manual for exact specs based on engine and climate).
Coolant Specifications:
Ethylene glycol based coolant with appropriate anti-corrosion additives, typically meeting OAT (Organic Acid Technology) standards.
Transmission Fluid Specifications:
Specific ATF or gear oil for automated manual transmissions and axles, as detailed in the manual.
Known Issues
Common Issues General:
Potential issues related to SCR systems (AdBlue faults), DPF regeneration (if fitted), electronic control unit (ECU) failures, turbocharger wear, clutch actuator issues on automated transmissions.
Preventive Maintenance Focus:
The manual emphasizes preventive maintenance to avoid costly failures, highlighting the importance of regular checks and timely replacements of wear items.
๐ Vehicle History
Brand Heritage
Iveco Heritage:
Iveco (Industrial Commercial Vehicles) is an Italian manufacturer with a long history in commercial vehicles, tracing roots back to companies like Fiat Veicoli Industriali and Unic.
Model Evolution
Stralis Introduction:
The Stralis range was introduced in 2002, succeeding the EuroStar and EuroTech models. The AS (Active Space) designation signifies a focus on driver comfort and space for long-haul operations.
Euro 4 5 Transition:
The 2006-2013 period aligns with the implementation of Euro 4 and Euro 5 emission standards, requiring significant engine and emission control system advancements.
Production
Production Locations:
Primarily manufactured in Iveco plants in Italy and potentially other European locations.
๐ Awards & Recognition
Recognitions
Industry Awards:
Iveco Stralis has received awards such as 'International Truck of the Year' in various years and configurations, acknowledging its innovation, efficiency, and design.