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Aprilia RS125 2006 Factory Service Repair Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: RS125 Year: 2006 Codes Vin Prefix: ZAPG07100 ๐Ÿ‘‹ Introduction Market Position Market Segment: High-performance lightweight sportbike Target Audience: Enthusiasts, aspiring racers, and riders seeking a premium 125cc experience Competitive Analysis Key Competitors: Yamaha YZF-R125, Cagiva Mito 125, Honda CBR125R Key Features Performance Heritage: Derived from Aprilia's extensive racing experience, particularly in the 125cc Grand Prix class. Styling: Aggressive, track-inspired fairing design and ergonomics Engine Technology: Renowned Rotax 122 engine, known for its potent 2-stroke performance in the 125cc segment. Chassis Components: Premium suspension (e.g., Marzocchi forks) and braking components (e.g., Brembo calipers) typically found on larger bikes. ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Digital (likely PDF) Page Count: Estimated 300-400 pages (typical for this model and year) ๐Ÿ“– Manual Coverage Systems Covered Engine: 2-stroke single-cylinder Rotax 122 Fuel System: Carburetor (Dell'Orto PHBH 28 QD), Reed valve intake, Automatic oil injection Ignition System: Electronic ignition (CDI) Cooling System: Liquid-cooled Transmission: 6-speed constant mesh gearbox Clutch: Wet multi-plate Frame: Aluminum alloy twin-spar Suspension Front: Upside-down telescopic fork (Marzocchi or Paoli, depending on specific build) Suspension Rear: Monoshock with adjustable preload and rebound damping (Sachs or similar) Brakes Front: Single hydraulic disc with multi-piston caliper (Brembo or Grimeca) Brakes Rear: Single hydraulic disc with single-piston caliper Wheels Tires: Alloy wheels, typical sizes: Front 17", Rear 17" Electrical System: 12V DC system, battery, alternator, lighting, starter motor, instrumentation Exhaust System: 2-stroke exhaust manifold and silencer, often with expansion chamber design Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, spark plug checks, chain adjustment Disassembly Assembly: Complete engine teardown and reassembly, gearbox, clutch, suspension components, wheels, brakes Repair: Engine internal repairs (piston, cylinder, crankshaft, bearings), gearbox repairs, brake caliper rebuilds, fork seal replacement Troubleshooting: Diagnostic procedures for common issues, electrical system faults, engine performance problems Adjustments: Carburetor tuning, ignition timing checks, chain tension, suspension setup Installation: Component replacement procedures (e.g., brake pads, exhaust system) Technical Depth Depth: Comprehensive, covering routine maintenance to full engine rebuilds and chassis repairs. Diagnostics: Includes detailed troubleshooting guides and diagnostic flowcharts. Specifications: Provides all necessary torque values, clearances, fluid capacities, and component tolerances. ๐Ÿ“Š Manual Specifications File Format File Type: Digital (PDF) Searchability: Text-searchable for quick information retrieval Printability: Printable for workshop use Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: Not applicable for digital format; however, if printed, would typically be spiral-bound or comb-bound for ease of use. Paper Type Paper: Not applicable for digital format; however, factory originals are printed on durable paper suitable for workshop environments. โš™๏ธ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, liquid-cooled, reed valve induction Bore X Stroke: 54 mm x 54.5 mm Displacement: 124.8 cc Compression Ratio: Approx. 12.2:1 Power Output: Approx. 30-34 hp (depending on market restrictions, e.g., learner regulations) Torque Output: Approx. 22-24 Nm Performance Top Speed: Approx. 150-160 km/h (subject to rider weight, conditions, and rider skill) Fuel System Carburetor Model: Dell'Orto PHBH 28 QD Fuel Type: Unleaded gasoline (minimum 95 RON) Oil System: Automatic 2-stroke oil injection system Oil Type Injection: High-quality 2-stroke synthetic oil (refer to manual for specific API/JASO grades) ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet, multi-plate, cable-actuated Features Gear Ratios: Specific ratios detailed in the manual, designed for sporty performance. Final Drive: Chain drive, typically 16T front and 48T rear sprockets (stock) Transmission Oil: Gear oil (e.g., SAE 80W/90) ๐Ÿ“ Dimensions Exterior Length: Approx. 1990 mm Width: Approx. 730 mm (at handlebars) Height: Approx. 1145 mm (at seat) Wheelbase: Approx. 1375 mm Weights Dry Weight: Approx. 131 kg Wet Weight: Approx. 143 kg (with all fluids) Max Load: Typically 180-200 kg (rider and passenger combined) Fuel Tank Capacity: 7.5 Liters (including 1.5 Liter reserve) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Classification: Motorcycle safety standards (country-specific) Active Features Braking System: Powerful front and rear disc brakes for reliable stopping power. Tires: Sport-oriented tires for good grip and handling. Passive Features Frame Design: Stiff aluminum alloy frame for stable handling characteristics. Lighting: Full front and rear lighting system for visibility. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Not applicable for this model; basic analog instrumentation. Instrumentation Instrument Cluster: Analog tachometer, speedometer, fuel gauge, coolant temperature warning light, neutral indicator, turn signal indicators, high beam indicator. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Check/top-up 2-stroke oil as needed; gearbox oil change typically every 6,000-10,000 km. Spark Plug Replacement: Approx. every 5,000-8,000 km, or as per manual recommendations. Air Filter Cleaning: Regular inspection and cleaning/replacement, typically every 3,000-6,000 km. Chain Maintenance: Lubricate and adjust chain every 500-1,000 km. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water) Brake Fluid Type: DOT 4 hydraulic brake fluid Fork Oil Type: Specific weight and type of fork oil (e.g., SAE 5W or 7.5W, refer to manual...
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Aprilia RS125 2006 Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2006
Codes
Vin Prefix:
ZAPG07100
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
High-performance lightweight sportbike
Target Audience:
Enthusiasts, aspiring racers, and riders seeking a premium 125cc experience
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Cagiva Mito 125, Honda CBR125R
Key Features
Performance Heritage:
Derived from Aprilia's extensive racing experience, particularly in the 125cc Grand Prix class.
Styling:
Aggressive, track-inspired fairing design and ergonomics
Engine Technology:
Renowned Rotax 122 engine, known for its potent 2-stroke performance in the 125cc segment.
Chassis Components:
Premium suspension (e.g., Marzocchi forks) and braking components (e.g., Brembo calipers) typically found on larger bikes.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count:
Estimated 300-400 pages (typical for this model and year)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
2-stroke single-cylinder Rotax 122
Fuel System:
Carburetor (Dell'Orto PHBH 28 QD), Reed valve intake, Automatic oil injection
Ignition System:
Electronic ignition (CDI)
Cooling System:
Liquid-cooled
Transmission:
6-speed constant mesh gearbox
Clutch:
Wet multi-plate
Frame:
Aluminum alloy twin-spar
Suspension Front:
Upside-down telescopic fork (Marzocchi or Paoli, depending on specific build)
Suspension Rear:
Monoshock with adjustable preload and rebound damping (Sachs or similar)
Brakes Front:
Single hydraulic disc with multi-piston caliper (Brembo or Grimeca)
Brakes Rear:
Single hydraulic disc with single-piston caliper
Wheels Tires:
Alloy wheels, typical sizes: Front 17", Rear 17"
Electrical System:
12V DC system, battery, alternator, lighting, starter motor, instrumentation
Exhaust System:
2-stroke exhaust manifold and silencer, often with expansion chamber design
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, spark plug checks, chain adjustment
Disassembly Assembly:
Complete engine teardown and reassembly, gearbox, clutch, suspension components, wheels, brakes
Repair:
Engine internal repairs (piston, cylinder, crankshaft, bearings), gearbox repairs, brake caliper rebuilds, fork seal replacement
Troubleshooting:
Diagnostic procedures for common issues, electrical system faults, engine performance problems
Adjustments:
Carburetor tuning, ignition timing checks, chain tension, suspension setup
Installation:
Component replacement procedures (e.g., brake pads, exhaust system)
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine rebuilds and chassis repairs.
Diagnostics:
Includes detailed troubleshooting guides and diagnostic flowcharts.
Specifications:
Provides all necessary torque values, clearances, fluid capacities, and component tolerances.
๐Ÿ“Š Manual Specifications
File Format
File Type:
Digital (PDF)
Searchability:
Text-searchable for quick information retrieval
Printability:
Printable for workshop use
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
Not applicable for digital format; however, if printed, would typically be spiral-bound or comb-bound for ease of use.
Paper Type
Paper:
Not applicable for digital format; however, factory originals are printed on durable paper suitable for workshop environments.
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder, liquid-cooled, reed valve induction
Bore X Stroke:
54 mm x 54.5 mm
Displacement:
124.8 cc
Compression Ratio:
Approx. 12.2:1
Power Output:
Approx. 30-34 hp (depending on market restrictions, e.g., learner regulations)
Torque Output:
Approx. 22-24 Nm
Performance
Top Speed:
Approx. 150-160 km/h (subject to rider weight, conditions, and rider skill)
Fuel System
Carburetor Model:
Dell'Orto PHBH 28 QD
Fuel Type:
Unleaded gasoline (minimum 95 RON)
Oil System:
Automatic 2-stroke oil injection system
Oil Type Injection:
High-quality 2-stroke synthetic oil (refer to manual for specific API/JASO grades)
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-plate, cable-actuated
Features
Gear Ratios:
Specific ratios detailed in the manual, designed for sporty performance.
Final Drive:
Chain drive, typically 16T front and 48T rear sprockets (stock)
Transmission Oil:
Gear oil (e.g., SAE 80W/90)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 1990 mm
Width:
Approx. 730 mm (at handlebars)
Height:
Approx. 1145 mm (at seat)
Wheelbase:
Approx. 1375 mm
Weights
Dry Weight:
Approx. 131 kg
Wet Weight:
Approx. 143 kg (with all fluids)
Max Load:
Typically 180-200 kg (rider and passenger combined)
Fuel Tank Capacity:
7.5 Liters (including 1.5 Liter reserve)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Classification:
Motorcycle safety standards (country-specific)
Active Features
Braking System:
Powerful front and rear disc brakes for reliable stopping power.
Tires:
Sport-oriented tires for good grip and handling.
Passive Features
Frame Design:
Stiff aluminum alloy frame for stable handling characteristics.
Lighting:
Full front and rear lighting system for visibility.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Not applicable for this model; basic analog instrumentation.
Instrumentation
Instrument Cluster:
Analog tachometer, speedometer, fuel gauge, coolant temperature warning light, neutral indicator, turn signal indicators, high beam indicator.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Check/top-up 2-stroke oil as needed; gearbox oil change typically every 6,000-10,000 km.
Spark Plug Replacement:
Approx. every 5,000-8,000 km, or as per manual recommendations.
Air Filter Cleaning:
Regular inspection and cleaning/replacement, typically every 3,000-6,000 km.
Chain Maintenance:
Lubricate and adjust chain every 500-1,000 km.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Fork Oil Type:
Specific weight and type of fork oil (e.g., SAE 5W or 7.5W, refer to manual for exact specification and fill level).
Known Issues
Common Problems:
Carburetor jetting sensitivity to atmospheric changes, exhaust valve operation (often needs cleaning/adjustment), clutch wear with aggressive use, occasional electrical gremlins (especially after modifications).
2 Stroke Specific Maintenance:
Proper pre-mix ratio or oil injection system functioning is critical. Carbon buildup in the exhaust port and power valve is common and requires periodic cleaning.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, founded in 1945.
Model Evolution
Rs125 Lineage:
The RS125 has been a dominant force in the 125cc sportbike category since its introduction, evolving through various iterations with engine and chassis updates.
2006 Model Updates:
The 2006 model typically featured refinements to the engine management, chassis, and styling compared to earlier versions.
Production
Manufacturing Location:
Italy
๐Ÿ† Awards & Recognition
Recognitions
Awards And Accolades:
The RS125 line has consistently received positive reviews and accolades for its performance, handling, and track-inspired design within the 125cc segment.
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