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Arctic Cat 2006 ATV 400/500/650 Repair Service Manual

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$133.00
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$133.00
通常価格
This manual covers the 2006 ATV models, including the 400, 400 TBX, 400 TRV, 500, 500 TBX, 500 TRV, 650 H1, and 650 V-Twin. A manufacturer founded in 1960, is known for its powersports innovation. The 2006 lineup represents a mature generation of ATVs, built on established platforms and featuring robust engine options ranging from 400cc to 650cc, catering to both utility and recreational riding. Models like the TBX and TRV highlight the versatility and specific design considerations for work and trail performance. This comprehensive 522-page original factory service manual provides detailed information for maintaining and repairing your 2006 ATV. It covers essential areas including engine overhaul, transmission service for both manual and automatic systems, drivetrain components, suspension, steering, brakes, and the complete electrical system with wiring diagrams. The manual also includes procedures for scheduled maintenance, troubleshooting common issues, and technical specifications such as torque values and component clearances, making it an indispensable resource for owners and technicians. 🏷️ Basic Information Identification Make: Arctic Cat Model: ATV 400/500/650 Year: 2006 Product Type: Repair Service Manual Codes Vehicle Platform: Arctic Cat ATV Platform Product Identifier: 2006 Arctic Cat ATV 400/500/650 Repair Service Manual PDF Download 👋 Introduction Market Position Segment: Utility ATV Target Audience: Owners seeking to perform maintenance, repairs, and diagnostics on their 2006 Arctic Cat ATV. Competitive Analysis Key Competitors 2006: Polaris Sportsman, Yamaha Grizzly, Kawasaki Brute Force, Suzuki King Quad Key Features Vehicle Versatility: Models like TBX (Traction-Assisted Bed & Transport) and TRV (Trail Riding Vehicle) indicate specific use cases and features catering to work and recreational riding. Engine Options: Offers a range of engine sizes (400cc, 500cc, 650cc) to suit different power and performance needs. Key Features Manual Completeness: As an original factory manual, it provides the most accurate and comprehensive information directly from the manufacturer. Practicality: Essential tool for cost-effective maintenance and ensuring the longevity and optimal performance of the ATV. 📋 Manual Details Coverage Areas Models Covered: 2006 Arctic Cat 400, 400 TBX, 400 TRV, 500, 500 TBX, 500 TRV, 650 H1, 650 V-Twin Transmission Coverage: Manual and Automatic Transmissions Page Count Total Pages: 522 Manual Type Type: Original Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage including engine disassembly, assembly, inspection, troubleshooting, and component specifications for all listed engine displacements. Transmission: Comprehensive coverage for both manual and automatic transmission systems, including gear train inspection, clutch operation, shift mechanisms, and hydraulic systems (for automatics). Drivetrain: Full details on front and rear differential systems, driveshafts, CV joints, and final drive units. Suspension: In-depth procedures for front and rear suspension components, including A-arms, shocks, springs, bushings, and alignment specifications. Steering: Coverage of steering column, tie rods, rack and pinion assembly, and power steering systems (if applicable). Brakes: Detailed instructions for hydraulic brake systems, including master cylinder, calipers, brake lines, pads, rotors, and bleeding procedures. Electrical System: Extensive coverage of the electrical system, including battery, charging system (stator, regulator/rectifier), starting system, ignition system, lighting, and accessory circuits with wiring diagrams. Fuel System: Information on fuel tank, fuel pump, fuel filter, fuel lines, and carburetor or fuel injection system components and diagnostics. Cooling System: Details on radiator, coolant, water pump, fan, and thermostat operation and maintenance. Exhaust System: Information on exhaust pipes, mufflers, and catalytic converters (if applicable). Body And Frame: Procedures for body panel removal, installation, and frame inspection. Wheels And Tires: Specifications for wheel types, tire sizes, and recommended inflation pressures. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and inspection procedures. Troubleshooting: Diagnostic flowcharts and common problem identification and resolution guides for various systems. Repair: Step-by-step instructions for disassembly, component repair, and reassembly of all major ATV systems. Diagnostics: Guidance on identifying faults, checking system parameters, and using diagnostic tools. Adjustments: Procedures for adjusting brakes, clutch, carburetor/throttle body, and suspension settings. Overhaul: Comprehensive rebuild procedures for engines, transmissions, and differentials. Technical Depth Level Of Detail: Factory-level technical depth, suitable for professional technicians and experienced DIY mechanics. Torque Specifications: Detailed torque specifications for all critical fasteners throughout the vehicle. Clearances: Specific tolerances and clearances for engine components, bearings, and other mechanical parts. Wiring Diagrams: Complete and detailed electrical wiring diagrams for all model variants. Schematics: Hydraulic and pneumatic schematics where applicable for transmission and braking systems. Diagnostic Codes: Information on any diagnostic trouble codes (DTCs) and their meanings, if the ATVs are equipped with onboard diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text, enabling quick access to specific information. Print Quality Quality: High-resolution scan of original factory manual, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder (400/500cc models), V-twin (650 V-Twin model) 400Cc Engine Displacement: Approximately 375-400cc (specific variant...
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Type: Atv
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Sku: 63845
Collections: ALL ATV Powersports

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Arctic Cat 2006 ATV 400/500/650 Repair Service ManualArctic Cat 2006 ATV 400/500/650 Repair Service ManualArctic Cat 2006 ATV 400/500/650 Repair Service ManualArctic Cat 2006 ATV 400/500/650 Repair Service Manual
This manual covers the 2006 ATV models, including the 400, 400 TBX, 400 TRV, 500, 500 TBX, 500 TRV, 650 H1, and 650 V-Twin. A manufacturer founded in 1960, is known for its powersports innovation. The 2006 lineup represents a mature generation of ATVs, built on established platforms and featuring robust engine options ranging from 400cc to 650cc, catering to both utility and recreational riding. Models like the TBX and TRV highlight the versatility and specific design considerations for work and trail performance. This comprehensive 522-page original factory service manual provides detailed information for maintaining and repairing your 2006 ATV. It covers essential areas including engine overhaul, transmission service for both manual and automatic systems, drivetrain components, suspension, steering, brakes, and the complete electrical system with wiring diagrams. The manual also includes procedures for scheduled maintenance, troubleshooting common issues, and technical specifications such as torque values and component clearances, making it an indispensable resource for owners and technicians.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
ATV 400/500/650
Year:
2006
Product Type:
Repair Service Manual
Codes
Vehicle Platform:
Arctic Cat ATV Platform
Product Identifier:
2006 Arctic Cat ATV 400/500/650 Repair Service Manual PDF Download
👋 Introduction
Market Position
Segment:
Utility ATV
Target Audience:
Owners seeking to perform maintenance, repairs, and diagnostics on their 2006 Arctic Cat ATV.
Competitive Analysis
Key Competitors 2006:
Polaris Sportsman, Yamaha Grizzly, Kawasaki Brute Force, Suzuki King Quad
Key Features Vehicle
Versatility:
Models like TBX (Traction-Assisted Bed & Transport) and TRV (Trail Riding Vehicle) indicate specific use cases and features catering to work and recreational riding.
Engine Options:
Offers a range of engine sizes (400cc, 500cc, 650cc) to suit different power and performance needs.
Key Features Manual
Completeness:
As an original factory manual, it provides the most accurate and comprehensive information directly from the manufacturer.
Practicality:
Essential tool for cost-effective maintenance and ensuring the longevity and optimal performance of the ATV.
📋 Manual Details
Coverage Areas
Models Covered:
2006 Arctic Cat 400, 400 TBX, 400 TRV, 500, 500 TBX, 500 TRV, 650 H1, 650 V-Twin
Transmission Coverage:
Manual and Automatic Transmissions
Page Count
Total Pages:
522
Manual Type
Type:
Original Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage including engine disassembly, assembly, inspection, troubleshooting, and component specifications for all listed engine displacements.
Transmission:
Comprehensive coverage for both manual and automatic transmission systems, including gear train inspection, clutch operation, shift mechanisms, and hydraulic systems (for automatics).
Drivetrain:
Full details on front and rear differential systems, driveshafts, CV joints, and final drive units.
Suspension:
In-depth procedures for front and rear suspension components, including A-arms, shocks, springs, bushings, and alignment specifications.
Steering:
Coverage of steering column, tie rods, rack and pinion assembly, and power steering systems (if applicable).
Brakes:
Detailed instructions for hydraulic brake systems, including master cylinder, calipers, brake lines, pads, rotors, and bleeding procedures.
Electrical System:
Extensive coverage of the electrical system, including battery, charging system (stator, regulator/rectifier), starting system, ignition system, lighting, and accessory circuits with wiring diagrams.
Fuel System:
Information on fuel tank, fuel pump, fuel filter, fuel lines, and carburetor or fuel injection system components and diagnostics.
Cooling System:
Details on radiator, coolant, water pump, fan, and thermostat operation and maintenance.
Exhaust System:
Information on exhaust pipes, mufflers, and catalytic converters (if applicable).
Body And Frame:
Procedures for body panel removal, installation, and frame inspection.
Wheels And Tires:
Specifications for wheel types, tire sizes, and recommended inflation pressures.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and inspection procedures.
Troubleshooting:
Diagnostic flowcharts and common problem identification and resolution guides for various systems.
Repair:
Step-by-step instructions for disassembly, component repair, and reassembly of all major ATV systems.
Diagnostics:
Guidance on identifying faults, checking system parameters, and using diagnostic tools.
Adjustments:
Procedures for adjusting brakes, clutch, carburetor/throttle body, and suspension settings.
Overhaul:
Comprehensive rebuild procedures for engines, transmissions, and differentials.
Technical Depth
Level Of Detail:
Factory-level technical depth, suitable for professional technicians and experienced DIY mechanics.
Torque Specifications:
Detailed torque specifications for all critical fasteners throughout the vehicle.
Clearances:
Specific tolerances and clearances for engine components, bearings, and other mechanical parts.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all model variants.
Schematics:
Hydraulic and pneumatic schematics where applicable for transmission and braking systems.
Diagnostic Codes:
Information on any diagnostic trouble codes (DTCs) and their meanings, if the ATVs are equipped with onboard diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, enabling quick access to specific information.
Print Quality
Quality:
High-resolution scan of original factory manual, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder (400/500cc models), V-twin (650 V-Twin model)
400Cc Engine Displacement:
Approximately 375-400cc (specific variant depends on exact model designation, e.g., 400 FIS)
500Cc Engine Displacement:
Approximately 493-500cc (specific variant depends on exact model designation, e.g., 500 FIS)
650Cc Engine Displacement:
Approximately 650cc (likely H1 4-valve SOHC or V-Twin SOHC)
Performance
Horsepower 400Cc Approx:
20-25 HP range (estimated)
Horsepower 500Cc Approx:
25-30 HP range (estimated)
Horsepower 650Cc Approx:
30-40 HP range (estimated)
Fuel System
Fuel Delivery:
Carbureted for 400/500cc models (likely Mikuni or Keihin), potential for EFI on higher-spec 650cc models or variations.
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled (all models listed are typically liquid-cooled)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission) with engine braking.
Optional
Manual Option:
Yes, manual transmission option is available on certain 400cc and 500cc models (e.g., non-FIS models or specific variants).
Features
Gear Selection:
High/Low range, Reverse, Neutral, Park (for automatic).
Drive Modes:
2WD/4WD selectable (often with locking front differential on 4WD models).
Fluid Specifications
Cvt Fluid Type:
Specific CVT fluid as recommended by Arctic Cat (e.g., Arctic Cat's own CVT fluid or equivalent meeting specifications).
📐 Dimensions
Exterior
Overall Length:
Varies by model, typically 83-87 inches.
Overall Width:
Varies by model, typically 46-48 inches.
Overall Height:
Varies by model, typically 47-50 inches.
Weights
Dry Weight:
Varies by model, typically 600-700 lbs.
Towing Capacity:
Typically 1,050 lbs to 1,500 lbs, depending on model and configuration.
Front Rack Capacity:
Typically 300 lbs.
Rear Rack Capacity:
Typically 100 lbs for standard models, higher for TBX models with dump bed.
🛡️ Safety Features
Ratings
Rollover Protection:
Standard ATV design (no integrated roll cage or seatbelts, rider training is crucial).
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with parking brake mechanism.
Engine Braking:
CVT system provides engine braking on deceleration.
Passive Features
Lighting:
Headlights, taillight/brake light.
Hand Guards:
Standard on many models for rider protection.
Footwells:
Full floorboards with heel guards for rider protection.
💡 Technology Features
Infotainment
Display Features:
Basic LCD display for gear selection, fuel level, odometer, trip meter, 2WD/4WD indicator, and possibly warning lights.
Driver Assistance
Braking Assist:
CVT engine braking, hydraulic system.
Traction Control:
None beyond rider-selectable 2WD/4WD, potentially limited-slip front differential on some models.
Connectivity
Connectivity Options:
None (designed for utility and off-road use, no integrated Bluetooth or smartphone connectivity).
🔧 Maintenance
Service Intervals
Oil Change Engine:
Typically every 100 hours or annually, whichever comes first.
Air Filter Cleaning:
Recommended every 20-40 hours or as needed based on operating conditions (e.g., dusty environments).
Spark Plug Replacement:
Typically every 100-200 hours.
Brake Fluid Flush:
Recommended every 1-2 years.
Coolant Change:
Typically every 2 years.
Fluid Specifications
Engine Oil Type:
Arctic Cat recommends specific API SG, SH, SJ rated motorcycle oil, viscosity typically 0W-30 or 5W-30, or 10W-40 depending on temperature.
Engine Oil Capacity:
Varies by engine, typically 1.5 - 2.5 quarts.
Coolant Type:
Permanent type antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Cvt Belt Wear:
Common to all ATVs with CVT systems; belt inspection and replacement based on wear and time.
Electrical Connector Corrosion:
Can occur in wet/muddy conditions, requiring inspection and cleaning.
Suspension Bushings:
Wear on A-arm and shock bushings can lead to play and alignment issues over time.
Water Pump Seals:
Occasional leaks may develop on older models.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat is a long-standing American manufacturer of snowmobiles, ATVs, and UTVs.
Founding:
Founded in 1960, known for innovation in powersports.
Model Evolution
Atv Introduction:
Arctic Cat entered the ATV market with models like the Bearcat and later diversified with the 'Cat' series (e.g., 400, 500, 650).
2006 Lineup Significance:
The 2006 models represent a mature generation of Arctic Cat ATVs, building on established platforms and powertrain technologies, including the robust H1 engine and V-Twin options.
Production
Manufacturing Location:
Historically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Arctic Cat ATVs of this era were generally well-regarded for their robust build and utility capabilities in the utility ATV segment.
Ratings
Consumer Satisfaction:
Likely good to very good, reflecting the utility focus and durability of the platforms.
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