ARCTIC CAT 500 TRV-Automatic Transmission 2006 ATV Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 500 TRV Year: 2006 Category: All-Terrain Vehicle (ATV) Sub Model Variant: TRV ( a 'True, Rugged, Versatile' model, often indicating a two-up riding configuration or enhanced off-road capability) Transmission Type: Automatic Transmission Codes Manual Product Name: ARCTIC CAT 500 TRV-Automatic Transmission 2006 ATV Service Repair Manual 👋 Introduction Market Position Segment: Mid-size utility ATV segment, positioned for recreational and light-duty work applications. Target Audience: Outdoor enthusiasts, hunters, farmers, and recreational riders seeking a capable and reliable all-terrain vehicle. Competitive Analysis Competitors: Competed with similar models from brands like Polaris (e.g., Sportsman 500), Can-Am (e.g., Outlander 500), Yamaha (e.g., Grizzly 500), and Suzuki (e.g., King Quad 500). Key Features Design Philosophy: Emphasis on ruggedness, versatility, and rider comfort for extended use in varied terrain. Transmission Advantage: Automatic transmission offers ease of use and smooth power delivery, particularly beneficial for trail riding and varying conditions. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service procedures for the 2006 Arctic Cat 500 TRV ATV with automatic transmission. Secondary Coverage: Includes diagnostic information, electrical system schematics, maintenance schedules, and troubleshooting guides. Page Count Estimated Page Count: Information not explicitly provided, but typical for a factory service manual covering this scope is 500-1000+ pages. Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Downloadable digital format (likely PDF). 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, cooling system, exhaust system, automatic transmission assembly and disassembly, drive shafts, differentials. Chassis: Frame, suspension components (front and rear A-arms, shocks, springs), steering system, wheels, tires. Electrical: Ignition system, starting system, charging system, lighting, instrumentation, wiring diagrams, electronic control units (ECU) if applicable, accessories. Brakes: Hydraulic brake system components (master cylinder, calipers, lines, pads, rotors), parking brake. Body And Trim: Body panels, fenders, racks, seat assembly, trim pieces. Procedures Included Maintenance: Scheduled maintenance checks, oil changes, filter replacements, lubrication, fluid level checks and top-offs. Repair: Detailed step-by-step repair instructions for all major and minor components, including engine rebuilding, transmission repair, suspension overhaul, and electrical component replacement. Troubleshooting: Diagnostic flowcharts, symptom analysis, and common problem resolution for various systems. Diagnostics: Procedures for diagnosing electrical faults, engine performance issues, and transmission problems. Technical Depth Depth: Comprehensive; suitable for dealership technicians and advanced DIY mechanics. Covers everything from routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing quick access to specific information. Print Quality Resolution: Typically high resolution for clear viewing of diagrams and text. Binding Type Binding: Not applicable for digital format. Paper Type Paper Quality: Not applicable for digital format. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, single-cylinder. Displacement: Approximately 493cc (exact specification may vary slightly based on specific sub-models or regional variations). Bore X Stroke: Typical for this class: around 92mm x 88mm (refer to manual for exact figures). Compression Ratio: Likely in the range of 9.0:1 to 10.0:1 (refer to manual for exact figures). Performance Horsepower: Estimated 25-30 HP at around 6000-6500 RPM (refer to manual for exact dyno figures). Torque: Estimated 28-32 lb-ft at around 5000-5500 RPM (refer to manual for exact figures). Fuel System Fuel Delivery: Carbureted (likely a Mikuni BSR42 or similar) or potentially early EFI on some variants (manual will confirm). Fuel Type: Unleaded gasoline, minimum octane rating 87. Fuel Tank Capacity: Approximately 5.5 gallons (20.8 liters) (refer to manual for exact capacity). 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with high/low range and reverse. Engagement: Automatic clutch engagement with belt drive system. Gear Ratios: Specific ratios for High, Low, and Reverse ranges are detailed in the manual, critical for understanding performance characteristics. Features Drive Modes: 2WD/4WD selectable, often with a locking front differential. Cooling: CVT cooling system, often integrated with the engine's radiator or a separate cooler. 📐 Dimensions Exterior Length: Approximately 83 inches (210.8 cm) (refer to manual for exact figure). Width: Approximately 46 inches (116.8 cm) (refer to manual for exact figure). Height: Approximately 47 inches (119.4 cm) (refer to manual for exact figure). Wheelbase: Approximately 50 inches (127 cm) (refer to manual for exact figure). Weights Dry Weight: Approximately 650-700 lbs (295-318 kg) (refer to manual for exact figure). Ground Clearance: Approximately 10-11 inches (25.4-27.9 cm) (refer to manual for exact figure). Towing Capacity: Typically around 1000 lbs (454 kg) (refer to manual for exact specification). Rack Capacity Front: Around 100 lbs (45 kg) (refer to manual for exact specification). Rack Capacity Rear: Around 200 lbs (90 kg) (refer to manual for exact specification). 🛡️ Safety Features Ratings Crash Test Results: ATVs are not typically subjected to the same crash testing protocols as passenger vehicles; focus is on operational safety features and design integrity. Active Features Braking System: Hydraulic disc brakes on all wheels...
TRV ( a 'True, Rugged, Versatile' model, often indicating a two-up riding configuration or enhanced off-road capability)
Transmission Type:
Automatic Transmission
Codes
Manual Product Name:
ARCTIC CAT 500 TRV-Automatic Transmission 2006 ATV Service Repair Manual
👋 Introduction
Market Position
Segment:
Mid-size utility ATV segment, positioned for recreational and light-duty work applications.
Target Audience:
Outdoor enthusiasts, hunters, farmers, and recreational riders seeking a capable and reliable all-terrain vehicle.
Competitive Analysis
Competitors:
Competed with similar models from brands like Polaris (e.g., Sportsman 500), Can-Am (e.g., Outlander 500), Yamaha (e.g., Grizzly 500), and Suzuki (e.g., King Quad 500).
Key Features
Design Philosophy:
Emphasis on ruggedness, versatility, and rider comfort for extended use in varied terrain.
Transmission Advantage:
Automatic transmission offers ease of use and smooth power delivery, particularly beneficial for trail riding and varying conditions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and service procedures for the 2006 Arctic Cat 500 TRV ATV with automatic transmission.
Secondary Coverage:
Includes diagnostic information, electrical system schematics, maintenance schedules, and troubleshooting guides.
Page Count
Estimated Page Count:
Information not explicitly provided, but typical for a factory service manual covering this scope is 500-1000+ pages.
Detailed step-by-step repair instructions for all major and minor components, including engine rebuilding, transmission repair, suspension overhaul, and electrical component replacement.
Troubleshooting:
Diagnostic flowcharts, symptom analysis, and common problem resolution for various systems.
Diagnostics:
Procedures for diagnosing electrical faults, engine performance issues, and transmission problems.
Technical Depth
Depth:
Comprehensive; suitable for dealership technicians and advanced DIY mechanics. Covers everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing quick access to specific information.
Print Quality
Resolution:
Typically high resolution for clear viewing of diagrams and text.
Approximately 493cc (exact specification may vary slightly based on specific sub-models or regional variations).
Bore X Stroke:
Typical for this class: around 92mm x 88mm (refer to manual for exact figures).
Compression Ratio:
Likely in the range of 9.0:1 to 10.0:1 (refer to manual for exact figures).
Performance
Horsepower:
Estimated 25-30 HP at around 6000-6500 RPM (refer to manual for exact dyno figures).
Torque:
Estimated 28-32 lb-ft at around 5000-5500 RPM (refer to manual for exact figures).
Fuel System
Fuel Delivery:
Carbureted (likely a Mikuni BSR42 or similar) or potentially early EFI on some variants (manual will confirm).
Fuel Type:
Unleaded gasoline, minimum octane rating 87.
Fuel Tank Capacity:
Approximately 5.5 gallons (20.8 liters) (refer to manual for exact capacity).
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with high/low range and reverse.
Engagement:
Automatic clutch engagement with belt drive system.
Gear Ratios:
Specific ratios for High, Low, and Reverse ranges are detailed in the manual, critical for understanding performance characteristics.
Features
Drive Modes:
2WD/4WD selectable, often with a locking front differential.
Cooling:
CVT cooling system, often integrated with the engine's radiator or a separate cooler.
📐 Dimensions
Exterior
Length:
Approximately 83 inches (210.8 cm) (refer to manual for exact figure).
Width:
Approximately 46 inches (116.8 cm) (refer to manual for exact figure).
Height:
Approximately 47 inches (119.4 cm) (refer to manual for exact figure).
Wheelbase:
Approximately 50 inches (127 cm) (refer to manual for exact figure).
Weights
Dry Weight:
Approximately 650-700 lbs (295-318 kg) (refer to manual for exact figure).
Ground Clearance:
Approximately 10-11 inches (25.4-27.9 cm) (refer to manual for exact figure).
Towing Capacity:
Typically around 1000 lbs (454 kg) (refer to manual for exact specification).
Rack Capacity Front:
Around 100 lbs (45 kg) (refer to manual for exact specification).
Rack Capacity Rear:
Around 200 lbs (90 kg) (refer to manual for exact specification).
🛡️ Safety Features
Ratings
Crash Test Results:
ATVs are not typically subjected to the same crash testing protocols as passenger vehicles; focus is on operational safety features and design integrity.
Active Features
Braking System:
Hydraulic disc brakes on all wheels for reliable stopping power.
Parking Brake:
Hand-operated parking brake mechanism.
Passive Features
Handlebars:
Ergonomically designed handlebars with padded grips for control and comfort.
Lighting:
Dual headlights, taillight, and brake light for visibility.
Footwells:
Wide, durable footwells with aggressive traction patterns to protect rider's feet.
Seat:
Comfortable, often padded seat designed for one or two riders (depending on TRV designation specifics).
💡 Technology Features
Infotainment
Dashboard:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, 4WD indicator, and warning lights.
Driver Assistance
Drive System:
Selectable 2WD/4WD with automatic front differential lock engagement on some variants.
Connectivity
Lighting Control:
Manual headlight and taillight operation with integrated brake light switch.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first (refer to manual for exact interval and specific oil type).
Air Filter Cleaning:
Inspect and clean every 20 hours, replace as needed. Crucial for engine longevity.
Spark Plug Replacement:
Inspect every 100 hours, replace as needed (refer to manual for correct plug type and gap).
Transmission Oil Change:
Refer to manual for specific interval and procedure for the automatic transmission, critical for its longevity.
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher (confirm exact specification and API rating in manual).
Engine Oil Capacity:
Approximately 2.0 quarts (1.9 liters) with filter change (refer to manual for exact capacity).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for specific recommendation).
Known Issues
Cv Boots:
CV (Constant Velocity) boots are susceptible to tearing from debris or age, requiring timely replacement to prevent joint damage.
Belt Wear:
CVT belt wear is a common maintenance item; inspection for cracking, fraying, or glazing is essential. Refer to manual for belt wear limits and replacement part numbers.
Carburetor Cleaning:
Carburetors can become clogged with debris or varnish if the ATV sits for extended periods, requiring cleaning and tuning.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent issues; regular inspection and dielectric grease application are recommended.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat, a long-standing American manufacturer known for snowmobiles and ATVs.
Model Evolution
Development:
The 500 TRV represents Arctic Cat's offering in the popular mid-displacement utility ATV market, evolving from earlier models with improvements in engine performance, suspension, and feature sets.
Production
Manufacturing Location:
Primarily manufactured in the United States, reflecting Arctic Cat's American roots.
Market Presence:
Arctic Cat ATVs have historically been popular for their robust construction and capable off-road performance.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Arctic Cat ATVs, including models like the 500 TRV, have generally received positive reviews for their performance and durability in the utility ATV segment.
Ratings
User Feedback:
While specific awards for this model year are not readily available, user reviews typically highlight its strong engine, comfortable ride, and robust build for its class.