2006 DODGE Ram 1500 2500 3500 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500 / 2500 / 3500 Year: 2006 Codes Platform Code: DR 👋 Introduction Market Position Segment: Heavy-duty pickup truck segment. Target Audience: Owners, DIY mechanics, professional technicians seeking in-depth repair information. Competitive Analysis Competitors: Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD. Key Features Manual Advantage: Comprehensive, factory-level detail enabling professional-quality repairs and diagnostics. Downloadable Format: Instant access and portability across multiple devices. 📋 Manual Details Coverage Areas General Coverage: Complete service, repair, maintenance, and troubleshooting for 2006 Dodge Ram 1500, 2500, and 3500 models. Page Count Estimated Page Count: Over 3000 pages (estimated for comprehensive coverage across all models and systems). Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) File Format: PDF Searchability: Fully searchable text for quick access to information. Printability: Printable pages for on-the-go reference. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, diagnosis, and repair for all gasoline and diesel variants. Engine Performance: Fuel delivery, ignition, emissions control, cooling system, lubrication system, turbocharging (if applicable). Transmission Manual: Service and repair procedures for manual transmissions (e.g., NV3500, NV4500, G56). Transmission Automatic: Service and repair procedures for automatic transmissions (e.g., 45RFE, 48RE, 545RFE). Drivetrain: Front and rear axle service, differential repair, transfer case operation and repair, driveshaft maintenance. Suspension Steering: Front and rear suspension component diagnosis, replacement, alignment procedures, steering system service. Brakes: Hydraulic brake system diagnostics, service for front and rear brakes (disc/drum), ABS system troubleshooting. Electrical System: Detailed wiring diagrams, component testing, starter, alternator, battery system, charging system. HVAC: Air conditioning system service, heater core replacement, blower motor and control diagnostics. Body Exterior: Door panel removal, tailgate operation, exterior trim, bumper service, glass replacement. Body Interior: Seat removal, dashboard components, interior trim panels, carpet replacement. Chassis: Frame inspection and repair, diagnostic trouble codes (DTCs) with explanations and repair strategies. Emissions Control: Catalytic converter testing, oxygen sensors, EGR system, evaporative emission control system. Safety Systems: Airbag system diagnosis and service, seatbelt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, including fault code interpretation. Repair Procedures: Step-by-step instructions for component removal, replacement, and adjustment for all major systems. Overhaul Rebuild: Detailed instructions for engine, transmission, and differential rebuilds with torque specifications and clearances. Diagnostics: Diagnostic strategies for electrical and mechanical problems, including sensor testing and actuator operation. Calibration Adjustment: Procedures for calibrating electronic modules, adjusting brakes, and setting steering alignment. Technical Depth Diagnostics Expertise: Advanced diagnostic techniques utilizing scan tools and multimeter testing for complex issues. Repair Complexity: Covers everything from basic maintenance to full engine and transmission overhauls and major component replacements. Electrical Diagnostics: In-depth electrical troubleshooting, including schematics, component location, and wiring harness repair. Component Specifications: Detailed specifications for all parts, including tolerances, clearances, and torque values. 📊 Manual Specifications File Format Quality: High-resolution scans for clear diagrams and text. Print Quality Print Recommendation: Recommended for printing sections as needed for workshop use. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 5.7L HEMI V8 Engine 1 Code: EWG (1500), EDG (2500/3500) Engine 1 Displacement: 5.7 Liters (345 cubic inches) Engine 1 Horsepower: 345 hp @ 5000 rpm Engine 1 Torque: 375 lb-ft @ 4000 rpm Engine 1 Fuel System: Multi-point Fuel Injection (MPI) Engine 1 Block Material: Iron Engine 1 Cylinder Head Material: Aluminum Engine 1 Valvetrain: Overhead Valve (OHV), 2 valves per cylinder Engine 1 Compression Ratio: 9.6:1 Secondary Engine Engine 2 Name: 3.7L Magnum V6 Engine 2 Code: EKC Engine 2 Displacement: 3.7 Liters (226 cubic inches) Engine 2 Horsepower: 215 hp @ 5200 rpm Engine 2 Torque: 235 lb-ft @ 4000 rpm Engine 2 Fuel System: Multi-point Fuel Injection (MPI) Engine 2 Valvetrain: Overhead Valve (OHV), 2 valves per cylinder Tertiary Engine Engine 3 Name: 4.7L Magnum V8 Engine 3 Code: EVE, EVA Engine 3 Displacement: 4.7 Liters (287 cubic inches) Engine 3 Horsepower: 235 hp @ 4500 rpm (EVE), 260 hp @ 5600 rpm (EVA) Engine 3 Torque: 295 lb-ft @ 3200 rpm (EVE), 325 lb-ft @ 3600 rpm (EVA) Engine 3 Fuel System: Multi-point Fuel Injection (MPI) Quaternary Engine Engine 4 Name: 5.9L Cummins Turbo Diesel I6 Engine 4 Code: ISB Engine 4 Displacement: 5.9 Liters (359 cubic inches) Engine 4 Horsepower: 305 hp @ 2800 rpm (2500/3500 HO) Engine 4 Torque: 555 lb-ft @ 1400 rpm (2500/3500 HO) Engine 4 Fuel System: High-pressure Common Rail (HPCR) Injection Engine 4 Block Material: Cast Iron Engine 4 Cylinder Head Material: Cast Iron Engine 4 Valvetrain: Overhead Valve (OHV), 4 valves per cylinder Engine 4 Turbocharger: Variable Geometry Turbocharger (VGT) on HO models 🔧 Transmission Standard Transmission...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram 1500 / 2500 / 3500

Year:

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Heavy-duty pickup truck segment.

Target Audience:

Owners, DIY mechanics, professional technicians seeking in-depth repair information.

Competitive Analysis

Competitors:

Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD.

Key Features

Manual Advantage:

Comprehensive, factory-level detail enabling professional-quality repairs and diagnostics.

Downloadable Format:

Instant access and portability across multiple devices.

📋 Manual Details

Coverage Areas

General Coverage:

Complete service, repair, maintenance, and troubleshooting for 2006 Dodge Ram 1500, 2500, and 3500 models.

Page Count

Estimated Page Count:

Over 3000 pages (estimated for comprehensive coverage across all models and systems).

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

File Format:

Searchability:

Fully searchable text for quick access to information.

Printability:

Printable pages for on-the-go reference.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, diagnosis, and repair for all gasoline and diesel variants.

Engine Performance:

Fuel delivery, ignition, emissions control, cooling system, lubrication system, turbocharging (if applicable).

Transmission Manual:

Service and repair procedures for manual transmissions (e.g., NV3500, NV4500, G56).

Transmission Automatic:

Service and repair procedures for automatic transmissions (e.g., 45RFE, 48RE, 545RFE).

Drivetrain:

Front and rear axle service, differential repair, transfer case operation and repair, driveshaft maintenance.

Suspension Steering:

Front and rear suspension component diagnosis, replacement, alignment procedures, steering system service.

Brakes:

Hydraulic brake system diagnostics, service for front and rear brakes (disc/drum), ABS system troubleshooting.

Electrical System:

Detailed wiring diagrams, component testing, starter, alternator, battery system, charging system.

HVAC:

Air conditioning system service, heater core replacement, blower motor and control diagnostics.

Body Exterior:

Door panel removal, tailgate operation, exterior trim, bumper service, glass replacement.

Body Interior:

Seat removal, dashboard components, interior trim panels, carpet replacement.

Chassis:

Frame inspection and repair, diagnostic trouble codes (DTCs) with explanations and repair strategies.

Emissions Control:

Catalytic converter testing, oxygen sensors, EGR system, evaporative emission control system.

Safety Systems:

Airbag system diagnosis and service, seatbelt mechanisms.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, including fault code interpretation.

Repair Procedures:

Step-by-step instructions for component removal, replacement, and adjustment for all major systems.

Overhaul Rebuild:

Detailed instructions for engine, transmission, and differential rebuilds with torque specifications and clearances.

Diagnostics:

Diagnostic strategies for electrical and mechanical problems, including sensor testing and actuator operation.

Calibration Adjustment:

Procedures for calibrating electronic modules, adjusting brakes, and setting steering alignment.

Technical Depth

Diagnostics Expertise:

Advanced diagnostic techniques utilizing scan tools and multimeter testing for complex issues.

Repair Complexity:

Covers everything from basic maintenance to full engine and transmission overhauls and major component replacements.

Electrical Diagnostics:

In-depth electrical troubleshooting, including schematics, component location, and wiring harness repair.

Component Specifications:

Detailed specifications for all parts, including tolerances, clearances, and torque values.

📊 Manual Specifications

File Format

Quality:

High-resolution scans for clear diagrams and text.

Print Quality

Print Recommendation:

Recommended for printing sections as needed for workshop use.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Name:

5.7L HEMI V8

Engine 1 Code:

EWG (1500), EDG (2500/3500)

Engine 1 Displacement:

5.7 Liters (345 cubic inches)

Engine 1 Horsepower:

345 hp @ 5000 rpm

Engine 1 Torque:

375 lb-ft @ 4000 rpm

Engine 1 Fuel System:

Multi-point Fuel Injection (MPI)

Engine 1 Block Material:

Engine 1 Cylinder Head Material:

Aluminum

Engine 1 Valvetrain:

Overhead Valve (OHV), 2 valves per cylinder

Engine 1 Compression Ratio:

9.6:1

Secondary Engine

Engine 2 Name:

3.7L Magnum V6

Engine 2 Code:

Engine 2 Displacement:

3.7 Liters (226 cubic inches)

Engine 2 Horsepower:

215 hp @ 5200 rpm

Engine 2 Torque:

235 lb-ft @ 4000 rpm

Engine 2 Fuel System:

Multi-point Fuel Injection (MPI)

Engine 2 Valvetrain:

Overhead Valve (OHV), 2 valves per cylinder

Tertiary Engine

Engine 3 Name:

4.7L Magnum V8

Engine 3 Code:

EVE, EVA

Engine 3 Displacement:

4.7 Liters (287 cubic inches)

Engine 3 Horsepower:

235 hp @ 4500 rpm (EVE), 260 hp @ 5600 rpm (EVA)

Engine 3 Torque:

295 lb-ft @ 3200 rpm (EVE), 325 lb-ft @ 3600 rpm (EVA)

Engine 3 Fuel System:

Multi-point Fuel Injection (MPI)

Quaternary Engine

Engine 4 Name:

5.9L Cummins Turbo Diesel I6

Engine 4 Code:

Engine 4 Displacement:

5.9 Liters (359 cubic inches)

Engine 4 Horsepower:

305 hp @ 2800 rpm (2500/3500 HO)

Engine 4 Torque:

555 lb-ft @ 1400 rpm (2500/3500 HO)

Engine 4 Fuel System:

High-pressure Common Rail (HPCR) Injection

Engine 4 Block Material:

Cast Iron

Engine 4 Cylinder Head Material:

Cast Iron

Engine 4 Valvetrain:

Overhead Valve (OHV), 4 valves per cylinder

Engine 4 Turbocharger:

Variable Geometry Turbocharger (VGT) on HO models

🔧 Transmission

Standard

Transmission 1 Type:

5-Speed Manual (NV3500)

Transmission 1 Availability:

Standard on some 1500 models with V6 and 4.7L V8.

Optional

Transmission 2 Type:

4-Speed Automatic (45RFE/48RE)

Transmission 2 Availability:

Optional on 1500, standard on most 2500/3500 with gasoline engines.

Transmission 3 Type:

6-Speed Manual (G56)

Transmission 3 Availability:

Optional on 2500/3500 with 5.9L Cummins diesel.

Transmission 4 Type:

4-Speed Automatic (48RE)

Transmission 4 Availability:

Optional on 2500/3500 with 5.9L Cummins diesel.

Features

Transfer Case:

NV241 (1500, some 2500), NV271 (HD 2500/3500) manual shift; NV273 (HD 2500/3500) electronic shift.

📐 Dimensions

Exterior

Wheelbase 1500:

130.2 inches (Standard Cab), 140.5 inches (Club Cab/Crew Cab)

Wheelbase 2500 3500:

130.2 inches (Regular Cab), 140.5 inches (Club/Crew Cab), 160.5 inches (Long Bed/Crew Cab)

Overall Length:

Varies by cab and bed configuration (approx. 220-259 inches)

Width:

79.1 inches

Height:

75.1 inches (approx. varies by configuration)

Cargo

Bed Length Short:

6.3 feet (short bed)

Bed Length Long:

8.0 feet (long bed)

Weights

Curb Weight 1500:

Approx. 4,700 - 5,500 lbs

Gvwr 1500:

6,500 - 7,200 lbs

Gvwr 2500:

8,500 - 9,000 lbs

Gvwr 3500:

9,000 - 11,500 lbs

Towing Capacity:

Up to 10,500 lbs (1500), up to 13,000 lbs (2500/3500 - varies by configuration)

🛡️ Safety Features

Ratings

NHTSA Front Driver:

Good (5-star equivalent for the era)

NHTSA Front Passenger:

Good (5-star equivalent for the era)

IIHS Frontal Offset:

Acceptable (for the era)

Active Features

Standard Anti-lock Braking System (ABS) on all wheels.

Traction Control:

Optional or standard depending on trim and drivetrain.

Electronic Stability Control:

Available on some models/trims.

Passive Features

Airbags:

Driver and front passenger airbags.

Seat Belts:

Three-point front seat belts with pretensioners; three-point rear seat belts.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Radio Options:

AM/FM stereo with CD player, optional cassette player, satellite radio capability.

Navigation:

Optional factory navigation system available on higher trim levels.

Driver Assistance

Cruise Control:

Standard cruise control on most models.

Parking Assist:

Optional rear parking assist sensors on some models.

Connectivity

Power Outlets:

12V accessory power outlets.

Auxiliary Input:

Optional auxiliary audio input jack on some premium audio systems.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 5,000 - 7,500 miles or 6 months, whichever comes first (depending on driving conditions and oil type).

Oil Change Interval Diesel:

Every 5,000 - 7,500 miles or 6 months (depending on oil specification and driving conditions).

Engine Air Filter Replacement:

Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).

Fuel Filter Replacement Gasoline:

Replace every 60,000 miles.

Fuel Filter Replacement Diesel:

Replace every 30,000 miles or annually.

Spark Plug Replacement Hemi V8:

Replace every 100,000 miles (original equipment long-life plugs).

Transmission Fluid Change Automatic:

Replace every 60,000 - 100,000 miles (refer to manual for specific ATF type and intervals).

Fluid Specifications

Engine Oil 5.7L Hemi:

SAE 5W-20, API SN (or equivalent) - check manual for exact spec.

Engine Oil 4.7L Magnum:

SAE 5W-20 or 5W-30, API SN (or equivalent) - check manual for exact spec.

Engine Oil 3.7L V6:

SAE 5W-20, API SN (or equivalent) - check manual for exact spec.

Engine Oil 5.9L Cummins:

CJ-4 or CK-4 rated Diesel Engine Oil, SAE 15W-40 is common.

Coolant:

HOAT (Hybrid Organic Acid Technology) Extended Life Coolant, Mopar OAT or equivalent.

Automatic Transmission Fluid:

ATF+4 (for 45RFE/48RE/545RFE).

Known Issues

Hemi Carbon Buildup:

Potential for carbon buildup on intake valves, especially in earlier models and with short trips. Manual addresses cleaning procedures.

Diesel Injector Issues:

Some early 5.9L Cummins models may experience injector tip failures; manual provides diagnostic steps.

Transmission Hard Shifting:

Automatic transmissions may exhibit hard shifting; often related to fluid quality, solenoids, or valve body issues. Manual details diagnostics.

Brake Wear:

Heavy-duty use can lead to accelerated brake pad and rotor wear. Manual provides specifications for replacement.

Front End Components:

Wear in ball joints, tie rods, and steering components due to weight and use. Manual guides inspection and replacement.

📚 Vehicle History

Brand Heritage

Dodge Trucks:

Dodge has a long history of producing rugged and capable trucks, with the Ram nameplate being a significant part of that legacy since 1981.

Model Evolution

Third Generation Ram:

The 2006 Ram is part of the third generation (2002-2008) of Dodge Ram trucks, characterized by its distinctive 'crosshair' grille and bold styling.

Key Updates 2006:

Introduction of the 5.7L HEMI as a widely available option, and various powertrain and feature updates from the previous years.

Cab Configurations:

Available in Regular Cab, Club Cab (extended cab), and Crew Cab (four-door) configurations.

Drivetrain Options:

Offered in 4x2 (rear-wheel drive) and 4x4 (four-wheel drive).

Production

Manufacturing Locations:

Primary assembly plants included Warren, Michigan, and Saltillo, Mexico.

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

Previous generations of the Dodge Ram received various 'Truck of the Year' awards from automotive publications.

Engine Awards:

The 5.7L HEMI V8 engine has been recognized for its power and performance.

Ratings

Towing Performance:

Consistently rated well for its robust towing and hauling capabilities, especially in 2500 and 3500 configurations.

Certifications

Emissions Compliance:

Meets EPA and California emissions standards for the model year.