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2006 Ford Explorer Service & Repair Manual Software

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๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Explorer Year: 2006 Codes Platform: U152 (Ford Everest Platform basis for some markets, but primarily North American Explorer platform) ๐Ÿ‘‹ Introduction Market Position Market Segment: Mid-size SUV, a popular choice for families and light off-roading. Competitive Analysis Key Competitors: Chevrolet TrailBlazer, Jeep Grand Cherokee, Toyota 4Runner, Nissan Pathfinder. Key Features Vehicle Highlights: Available V8 engine, optional third-row seating (though less common in early 2006 models, more prevalent in later revisions), robust body-on-frame construction (prior to unibody redesign in 2011), available AWD system. Manual Value Proposition Benefit To Owner: Empowers owners and independent mechanics with factory-level diagnostic and repair information, reducing reliance on dealerships and aftermarket specialists. Enables accurate maintenance and efficient troubleshooting. ๐Ÿ“‹ Manual Details Coverage Areas Engine Variants Covered: 4.0L SOHC V6 (207 hp @ 5000 rpm, 238 lb-ft @ 3500 rpm), 4.6L Modular V8 (239 hp @ 4900 rpm, 282 lb-ft @ 3450 rpm) Transmission Variants Covered: 5R55W (5-speed automatic), 5R55S (5-speed automatic with SelectShift) Drivetrain Options Covered: RWD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) with ADTR (Advance Trac and Roll Stability Control) Page Count Estimated Page Count: 1500+ pages (Software-based, comprehensive) Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Software (likely PDF or proprietary application) ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, cooling system, lubrication system, fuel delivery, ignition system, emissions control. Transmission: Automatic transmission diagnosis, repair, fluid service, torque converter, valve body, electronic controls. Drivetrain: Driveshaft, universal joints, rear axle, front axle (4WD), differentials, transfer case (4WD), CV joints. Suspension: Front independent suspension (short/long arm), rear solid axle, springs, shock absorbers, bushings, wheel bearings, steering linkage. Brakes: Front disc brakes (vented), rear disc brakes, ABS (Anti-lock Braking System), traction control, parking brake, brake fluid specifications. Electrical: Wiring diagrams, component location, charging system, starting system, lighting, power accessories, body control modules (BCM), instrument cluster, diagnostic connectors (OBD-II). HVAC: Air conditioning, heating, ventilation, climate control system operation, refrigerant handling, component replacement. Body: Body panel removal/installation, doors, hood, tailgate, bumpers, glass, interior trim, rust prevention, paint codes. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, brake pad replacement. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretation and resolution. Repair: Step-by-step repair instructions for all major components and systems, including engine rebuild, transmission overhaul, suspension repair, brake caliper replacement, etc. Installation: Installation guides for common aftermarket accessories and factory options, though primary focus is on OEM repair. Technical Depth Depth Of Information: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Includes detailed torque specifications, diagnostic procedures, and wiring diagrams. ๐Ÿ“Š Manual Specifications File Format File Format Details: Likely a searchable PDF or a proprietary software application with indexed content for quick access. Designed for digital use. Print Quality Print Quality Notes: As software, print quality is dependent on the user's printer. Digital format ensures high resolution of diagrams and images. Binding Type Binding Type Notes: Not applicable as it is software. Paper Type Paper Type Notes: Not applicable as it is software. โš™๏ธ Engine Specifications Primary Engine Engine Code 4.0L: Eddie Bauer, XLT, Limited trims often featured the 4.0L SOHC V6. Also known as the 'Vulcan' engine family derivative. Engine Code 4.6L: Premium trims and specific packages often included the 4.6L 'Triton' Modular V8, offering increased power and towing capacity. Performance 4.0L Horsepower 4.0L: 207 hp @ 5000 rpm Torque 4.0L: 238 lb-ft @ 3500 rpm Performance 4.6L Horsepower 4.6L: 239 hp @ 4900 rpm Torque 4.6L: 282 lb-ft @ 3450 rpm Fuel System Fuel Injection Type: Electronic Fuel Injection (EFI) with sequential port injection. Fuel Requirement: Unleaded gasoline, 87 octane recommended (91 octane may provide slight performance benefit). Engine Management ECU Type: PCM (Powertrain Control Module) controlling engine and transmission functions. ๐Ÿ”ง Transmission Standard Standard Transmission Type: 5R55W (5-speed automatic transmission with electronically controlled overdrive and torque converter lock-up). Optional Optional Transmission Type: 5R55S (5-speed automatic transmission with SelectShift allowing manual gear selection, available on some higher trims). Features 5R55W Transmission Features 5R55W: Adaptive shift logic, Tow/Haul mode for improved towing performance. Fluid Specifications Transmission Fluid Type: MERCON V Automatic Transmission Fluid. Fluid Capacity Transmission Fluid Capacity: Approximately 10.7 quarts (10.1 liters) for refill; 13.6 quarts (12.9 liters) for complete overhaul. ๐Ÿ“ Dimensions Exterior Wheelbase: 113.7 inches (2888 mm) Overall Length: 188.5 inches (4788 mm) Overall Width: 73.4 inches (1864 mm) Overall Height: 70.2 inches (1783 mm) (with roof rails) Interior Seating Capacity: 5 or 7 passengers (optional third row) Cargo Cargo Volume Behind 2Nd Row: 40.0 cubic feet (1.13 cubic meters) Cargo Volume With 2Nd Row Folded: 81.6 cubic feet (2.31 cubic meters) Weights Curb Weight Approx: 4400 - 4700 lbs (2000 - 2130 kg) depending on configuration. Max Towing Capacity: Up to 7,000...
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2006 Ford Explorer Service & Repair Manual Software
๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Explorer
Year:
2006
Codes
Platform:
U152 (Ford Everest Platform basis for some markets, but primarily North American Explorer platform)
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Mid-size SUV, a popular choice for families and light off-roading.
Competitive Analysis
Key Competitors:
Chevrolet TrailBlazer, Jeep Grand Cherokee, Toyota 4Runner, Nissan Pathfinder.
Key Features
Vehicle Highlights:
Available V8 engine, optional third-row seating (though less common in early 2006 models, more prevalent in later revisions), robust body-on-frame construction (prior to unibody redesign in 2011), available AWD system.
Manual Value Proposition
Benefit To Owner:
Empowers owners and independent mechanics with factory-level diagnostic and repair information, reducing reliance on dealerships and aftermarket specialists. Enables accurate maintenance and efficient troubleshooting.
๐Ÿ“‹ Manual Details
Coverage Areas
Engine Variants Covered:
4.0L SOHC V6 (207 hp @ 5000 rpm, 238 lb-ft @ 3500 rpm), 4.6L Modular V8 (239 hp @ 4900 rpm, 282 lb-ft @ 3450 rpm)
Transmission Variants Covered:
5R55W (5-speed automatic), 5R55S (5-speed automatic with SelectShift)
Drivetrain Options Covered:
RWD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) with ADTR (Advance Trac and Roll Stability Control)
Page Count
Estimated Page Count:
1500+ pages (Software-based, comprehensive)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Software (likely PDF or proprietary application)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, cooling system, lubrication system, fuel delivery, ignition system, emissions control.
Transmission:
Automatic transmission diagnosis, repair, fluid service, torque converter, valve body, electronic controls.
Drivetrain:
Driveshaft, universal joints, rear axle, front axle (4WD), differentials, transfer case (4WD), CV joints.
Suspension:
Front independent suspension (short/long arm), rear solid axle, springs, shock absorbers, bushings, wheel bearings, steering linkage.
Brakes:
Front disc brakes (vented), rear disc brakes, ABS (Anti-lock Braking System), traction control, parking brake, brake fluid specifications.
Electrical:
Wiring diagrams, component location, charging system, starting system, lighting, power accessories, body control modules (BCM), instrument cluster, diagnostic connectors (OBD-II).
HVAC:
Air conditioning, heating, ventilation, climate control system operation, refrigerant handling, component replacement.
Body:
Body panel removal/installation, doors, hood, tailgate, bumpers, glass, interior trim, rust prevention, paint codes.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, brake pad replacement.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretation and resolution.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuild, transmission overhaul, suspension repair, brake caliper replacement, etc.
Installation:
Installation guides for common aftermarket accessories and factory options, though primary focus is on OEM repair.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Includes detailed torque specifications, diagnostic procedures, and wiring diagrams.
๐Ÿ“Š Manual Specifications
File Format
File Format Details:
Likely a searchable PDF or a proprietary software application with indexed content for quick access. Designed for digital use.
Print Quality
Print Quality Notes:
As software, print quality is dependent on the user's printer. Digital format ensures high resolution of diagrams and images.
Binding Type
Binding Type Notes:
Not applicable as it is software.
Paper Type
Paper Type Notes:
Not applicable as it is software.
โš™๏ธ Engine Specifications
Primary Engine
Engine Code 4.0L:
Eddie Bauer, XLT, Limited trims often featured the 4.0L SOHC V6. Also known as the 'Vulcan' engine family derivative.
Engine Code 4.6L:
Premium trims and specific packages often included the 4.6L 'Triton' Modular V8, offering increased power and towing capacity.
Performance 4.0L
Horsepower 4.0L:
207 hp @ 5000 rpm
Torque 4.0L:
238 lb-ft @ 3500 rpm
Performance 4.6L
Horsepower 4.6L:
239 hp @ 4900 rpm
Torque 4.6L:
282 lb-ft @ 3450 rpm
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (EFI) with sequential port injection.
Fuel Requirement:
Unleaded gasoline, 87 octane recommended (91 octane may provide slight performance benefit).
Engine Management
ECU Type:
PCM (Powertrain Control Module) controlling engine and transmission functions.
๐Ÿ”ง Transmission
Standard
Standard Transmission Type:
5R55W (5-speed automatic transmission with electronically controlled overdrive and torque converter lock-up).
Optional
Optional Transmission Type:
5R55S (5-speed automatic transmission with SelectShift allowing manual gear selection, available on some higher trims).
Features 5R55W
Transmission Features 5R55W:
Adaptive shift logic, Tow/Haul mode for improved towing performance.
Fluid Specifications
Transmission Fluid Type:
MERCON V Automatic Transmission Fluid.
Fluid Capacity
Transmission Fluid Capacity:
Approximately 10.7 quarts (10.1 liters) for refill; 13.6 quarts (12.9 liters) for complete overhaul.
๐Ÿ“ Dimensions
Exterior
Wheelbase:
113.7 inches (2888 mm)
Overall Length:
188.5 inches (4788 mm)
Overall Width:
73.4 inches (1864 mm)
Overall Height:
70.2 inches (1783 mm) (with roof rails)
Interior
Seating Capacity:
5 or 7 passengers (optional third row)
Cargo
Cargo Volume Behind 2Nd Row:
40.0 cubic feet (1.13 cubic meters)
Cargo Volume With 2Nd Row Folded:
81.6 cubic feet (2.31 cubic meters)
Weights
Curb Weight Approx:
4400 - 4700 lbs (2000 - 2130 kg) depending on configuration.
Max Towing Capacity:
Up to 7,000 lbs (3,175 kg) with optional towing package and 4.6L V8 engine.
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Rollover Rating 2006:
4 out of 5 stars (for 4x2 and 4x4 models)
Active Features
Standard Safety Features:
Four-wheel Anti-lock Braking System (ABS), Front and rear stabilizer bars.
Optional Safety Features:
AdvanceTrac with Roll Stability Control (RSC), integrated trailer brake controller preparation.
Passive Features
Airbags:
Front driver and passenger airbags, available side-impact airbags for front occupants.
Seat Belts:
Three-point safety belts for all seating positions, pretensioners for front seats.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System Offered:
Ford's Abt (Audiovisual Technology) system, with available CD player, AM/FM stereo, and premium audio options like a subwoofer and amplifier.
Navigation System:
Optional factory-installed navigation system available on higher trim levels.
Driver Assistance
Advance Trac Rsc:
Available stability and traction control system designed to help prevent skids and rollovers. Crucial for an SUV of this height and capability.
Parking Assist:
Available rear parking sensors (Reverse Sensing System) on select models.
Connectivity
Audio Input:
Auxiliary audio input jack often available on premium sound systems.
Remote Start:
Available factory remote start system.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil. Check owner's manual for specific conditions.
Tire Rotation Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km).
Transmission Fluid Service:
Inspect every 30,000 miles (48,000 km), recommended change every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on driving conditions. Refer to manual for specific interval.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 motor oil meeting Ford specification WSS-M2C153-G.
Engine Coolant Specification:
Ford Premium All Season Engine Coolant (Orange), a 50/50 mixture of coolant and distilled water.
Brake Fluid Specification:
DOT 3 brake fluid.
Known Issues
Common Issues 4.0L V6:
Spark plug blow-out (especially on earlier models, addressed with updated plugs/inserts), potential for intake manifold gasket leaks, variable intake manifold (VIM) actuator failures.
Common Issues 4.6L V8:
Less prone to spark plug issues than the 4.0L. Occasional reports of ignition coil failures, thermostat housing leaks.
Transmission Issues:
5R55W/S transmissions can experience solenoid issues leading to harsh shifting or failure to engage gears. Overheating can also be a factor if transmission cooler is compromised.
Suspension Issues:
Front ball joint wear, worn control arm bushings, and rear leaf spring fatigue can occur over time, especially with heavy use or towing.
๐Ÿ“š Vehicle History
Brand Heritage
Ford SUV History:
Ford has a long history of producing capable SUVs, dating back to the Bronco. The Explorer, introduced in 1990, quickly became a best-seller and helped define the modern SUV market.
Model Evolution
Explorer Generation 2006:
This represents the second year of the third generation (2002-2005), which saw a major redesign including a move to unibody construction for some global variants but retained body-on-frame for North American models initially, before the unibody shift for the fourth generation starting in 2006. Correction: 2006 is the *first* year of the fourth generation (2006-2010), which introduced a significant redesign, new engine options, and the unibody platform across all markets.
Fourth Generation Updates 2006:
Major updates included a new chassis, revised styling, the introduction of the 4.6L V8 engine option, and enhanced safety features like AdvanceTrac with Roll Stability Control.
Production
Manufacturing Locations:
Principal assembly plants included Chicago, Illinois, USA, and St. Louis, Missouri, USA.
๐Ÿ† Awards & Recognition
Recognitions
Safety Awards 2006:
Typically received good safety ratings from IIHS and NHTSA for its class, with the introduction of RSC significantly boosting its safety credentials.
Model Popularity:
The Ford Explorer consistently ranked among the best-selling SUVs in North America during this period, reflecting its market appeal.
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