2006 Ford Focus Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Ford Model: Focus Year: 2006 Chassis Code: Mk2 (EU/Global) / Second Generation (NA) Generation Generation Name: Second Generation Generation Years: 2004-2011 (EU/Global), 2008-2011 (NA - Re-badge as Fusion) Codes Platform: Ford C1 platform (Global), Mazda GF platform (North America) 👋 Introduction Market Position Vehicle Segment: Compact car (C-segment) Target Audience: Entry-level to mid-range consumers, families, young drivers, fleet vehicles Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cobalt, Hyundai Elantra Competitive Advantage: Often praised for driving dynamics, European styling influence, spacious interior for its class, and a wide range of powertrain options Key Features Model Highlight: The 2006 Focus represented a significant redesign from its predecessor, offering a more refined driving experience and modern styling, particularly the European-derived C1 platform models. Software Value Proposition: Provides professional-grade diagnostic and repair information, empowering owners and independent mechanics to maintain and fix the vehicle effectively. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service & Repair Regions Covered: North America (USA, Canada, Mexico) and Global/European variants based on platform Page Count Estimated Pages: 1500+ Manual Type Type: Official Factory Service Manual (FSM) / Software Language Language: English Format Format: Software (Digital, likely PDF or proprietary executable) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (cylinder head, block, pistons, crankshaft, camshafts), fuel injection, ignition system, cooling system, lubrication system, emissions control, engine performance diagnostics, tuning Transmission Systems: Manual transmission (MTX-75, IB5), Automatic transmission (4F27E, AX4S/AX4N - less common on 2006 NA Focus but possible on some derivatives), clutch system, torque converter, transmission control module (TCM), diagnostics, repair, fluid specifications Brake Systems: Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid type, bleeding procedures, caliper and rotor replacement, parking brake Electrical Systems: Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuse box diagrams, relay locations, wiring diagrams for all circuits, Body Control Module (BCM) Suspension And Steering: Front suspension (MacPherson struts, control arms), rear suspension (multilink, torsion beam - depending on market/trim), shock absorbers, springs, ball joints, tie rod ends, power steering system (hydraulic/electric assist), steering rack, wheel alignment specifications HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, charging procedures, component replacement (compressor, condenser, evaporator), blower motor, climate control module Body And Interior: Body panels, doors, hood, trunk lid, bumpers, interior trim, seat removal and installation, dashboard removal, glass replacement, seals and weatherstripping Safety Systems: Airbag system (SRS), seat belt pre-tensioners, airbag control module, diagnostics and replacement procedures Diagnostic Troubleshooting: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, electrical circuit testing, component testing Procedures Included Maintenance Procedures: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspections and replacement, fluid level checks and top-ups, brake pad replacement, tire rotation Repair Procedures: Engine rebuilds (partial/full), transmission overhaul, clutch replacement, brake caliper/rotor replacement, suspension component replacement, steering rack replacement, exhaust system repair, cooling system repair, electrical component replacement Troubleshooting Guides: System-specific troubleshooting flowcharts, symptom analysis, component testing procedures, diagnostic code lookup Recalibration Procedures: Throttle body relearn, steering angle sensor calibration (if applicable), adaptive transmission relearn procedures Special Tools: Listing and usage instructions for specialized tools required for specific repairs Technical Depth Depth Of Information: Comprehensive, from routine maintenance to complete engine and transmission overhauls, including electrical diagnostics and body repairs Diagnostic Capabilities: Advanced diagnostic procedures utilizing scan tools, live data analysis, and circuit tracing Rebuild Information: Detailed specifications and procedures for rebuilding major components like engines and transmissions 📊 Manual Specifications File Format Software Type: Digital Software/eManual (likely searchable PDF or proprietary database) Print Quality Image Resolution: High resolution, suitable for clear viewing of diagrams and illustrations Diagram Clarity: Excellent, with detailed exploded views, wiring schematics, and diagnostic flowcharts Binding Type Binding Style: Not applicable (Software) Paper Type Paper Quality: Not applicable (Software) Searchability Text Searchability: Yes, allows for keyword searches of the entire manual content Navigation Navigation Features: Hyperlinked table of contents, index, cross-referencing for easy navigation between sections Compatibility Operating System Compatibility: Typically Windows-based, check specific software requirements ⚙️ Engine Specifications Primary Engine Engine Type Na: 2.0L Duratec Inline-4 (SPI/SOHC or DOHC variants) Engine Type Eu: 1.4L Duratec, 1.6L Duratec (Ti-VCT), 1.8L Duratec, 2.0L Duratec, 2.5L Duratec, 1.6L TDCi (Diesel), 2.0L TDCi (Diesel) Engine Code Na DOHc: Zetec (2.0L DOHC) Engine Code Na Sohc: SPI (2.0L SOHC) Performance Horsepower Na DOHc: 136 hp @ 6000 rpm Torque Na DOHc: 133 lb-ft @ 4500 rpm Horsepower Na Sohc: 110 hp @ 5300 rpm Torque Na Sohc: 125 lb-ft @ 3250 rpm Horsepower Eu 1.6 Ti Vct: 115 PS (113 hp) @ 6000 rpm Torque Eu 1.6 Ti Vct: 155 Nm (114 lb-ft) @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (RON 91...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Focus

Year:

Chassis Code:

Mk2 (EU/Global) / Second Generation (NA)

Generation

Generation Name:

Second Generation

Generation Years:

2004-2011 (EU/Global), 2008-2011 (NA - Re-badge as Fusion)

Codes

Platform:

Ford C1 platform (Global), Mazda GF platform (North America)

👋 Introduction

Market Position

Vehicle Segment:

Compact car (C-segment)

Target Audience:

Entry-level to mid-range consumers, families, young drivers, fleet vehicles

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cobalt, Hyundai Elantra

Competitive Advantage:

Often praised for driving dynamics, European styling influence, spacious interior for its class, and a wide range of powertrain options

Key Features

Model Highlight:

The 2006 Focus represented a significant redesign from its predecessor, offering a more refined driving experience and modern styling, particularly the European-derived C1 platform models.

Software Value Proposition:

Provides professional-grade diagnostic and repair information, empowering owners and independent mechanics to maintain and fix the vehicle effectively.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Service & Repair

Regions Covered:

North America (USA, Canada, Mexico) and Global/European variants based on platform

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Official Factory Service Manual (FSM) / Software

Language

Language:

English

Format

Format:

Software (Digital, likely PDF or proprietary executable)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanicals (cylinder head, block, pistons, crankshaft, camshafts), fuel injection, ignition system, cooling system, lubrication system, emissions control, engine performance diagnostics, tuning

Transmission Systems:

Manual transmission (MTX-75, IB5), Automatic transmission (4F27E, AX4S/AX4N - less common on 2006 NA Focus but possible on some derivatives), clutch system, torque converter, transmission control module (TCM), diagnostics, repair, fluid specifications

Brake Systems:

Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid type, bleeding procedures, caliper and rotor replacement, parking brake

Electrical Systems:

Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuse box diagrams, relay locations, wiring diagrams for all circuits, Body Control Module (BCM)

Suspension And Steering:

Front suspension (MacPherson struts, control arms), rear suspension (multilink, torsion beam - depending on market/trim), shock absorbers, springs, ball joints, tie rod ends, power steering system (hydraulic/electric assist), steering rack, wheel alignment specifications

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, charging procedures, component replacement (compressor, condenser, evaporator), blower motor, climate control module

Body And Interior:

Body panels, doors, hood, trunk lid, bumpers, interior trim, seat removal and installation, dashboard removal, glass replacement, seals and weatherstripping

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, airbag control module, diagnostics and replacement procedures

Diagnostic Troubleshooting:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, electrical circuit testing, component testing

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspections and replacement, fluid level checks and top-ups, brake pad replacement, tire rotation

Repair Procedures:

Engine rebuilds (partial/full), transmission overhaul, clutch replacement, brake caliper/rotor replacement, suspension component replacement, steering rack replacement, exhaust system repair, cooling system repair, electrical component replacement

Troubleshooting Guides:

System-specific troubleshooting flowcharts, symptom analysis, component testing procedures, diagnostic code lookup

Recalibration Procedures:

Throttle body relearn, steering angle sensor calibration (if applicable), adaptive transmission relearn procedures

Special Tools:

Listing and usage instructions for specialized tools required for specific repairs

Technical Depth

Depth Of Information:

Comprehensive, from routine maintenance to complete engine and transmission overhauls, including electrical diagnostics and body repairs

Diagnostic Capabilities:

Advanced diagnostic procedures utilizing scan tools, live data analysis, and circuit tracing

Rebuild Information:

Detailed specifications and procedures for rebuilding major components like engines and transmissions

📊 Manual Specifications

File Format

Software Type:

Digital Software/eManual (likely searchable PDF or proprietary database)

Print Quality

Image Resolution:

High resolution, suitable for clear viewing of diagrams and illustrations

Diagram Clarity:

Excellent, with detailed exploded views, wiring schematics, and diagnostic flowcharts

Binding Type

Binding Style:

Not applicable (Software)

Paper Type

Paper Quality:

Not applicable (Software)

Searchability

Text Searchability:

Yes, allows for keyword searches of the entire manual content

Navigation

Navigation Features:

Hyperlinked table of contents, index, cross-referencing for easy navigation between sections

Compatibility

Operating System Compatibility:

Typically Windows-based, check specific software requirements

⚙️ Engine Specifications

Primary Engine

Engine Type Na:

2.0L Duratec Inline-4 (SPI/SOHC or DOHC variants)

Engine Type Eu:

1.4L Duratec, 1.6L Duratec (Ti-VCT), 1.8L Duratec, 2.0L Duratec, 2.5L Duratec, 1.6L TDCi (Diesel), 2.0L TDCi (Diesel)

Engine Code Na DOHc:

Zetec (2.0L DOHC)

Engine Code Na Sohc:

SPI (2.0L SOHC)

Performance

Horsepower Na DOHc:

136 hp @ 6000 rpm

Torque Na DOHc:

133 lb-ft @ 4500 rpm

Horsepower Na Sohc:

110 hp @ 5300 rpm

Torque Na Sohc:

125 lb-ft @ 3250 rpm

Horsepower Eu 1.6 Ti Vct:

115 PS (113 hp) @ 6000 rpm

Torque Eu 1.6 Ti Vct:

155 Nm (114 lb-ft) @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (RON 91 or higher recommended for performance variants)

Engine Features

Valvetrain:

SOHC or DOHC with 4 valves per cylinder

Bore X Stroke Na 2.0 DOHc:

87.6 mm x 94.0 mm

Compression Ratio Na 2.0 DOHc:

10.3:1

🔧 Transmission

Standard

Standard Transmission Na:

5-speed manual (MTX-75 or IB5)

Optional

Optional Transmission Na:

4-speed automatic (4F27E)

Features

Transmission Fluid Type Auto:

Mercon V

Transmission Fluid Capacity Auto:

Approx. 6.9 Liters (14.5 Pints) (Pan Drop)

Transmission Fluid Type Manual:

WSS-M2C200-D (e.g., Motorcraft Dual Clutch Transmission Fluid - check specific application)

Clutch Type:

Dry single plate (for manual transmissions)

📐 Dimensions

Exterior

Length Na:

168.4 inches (4277 mm)

Width Na:

69.7 inches (1770 mm)

Height Na:

57.7 inches (1466 mm)

Wheelbase Na:

104.2 inches (2644 mm)

Track Width Front Na:

60.0 inches (1524 mm)

Track Width Rear Na:

59.4 inches (1509 mm)

Cargo

Cargo Volume Sedan Na:

13.1 cu ft (371 L)

Cargo Volume Hatchback Na:

20.0 cu ft (566 L) behind rear seats; 41.7 cu ft (1181 L) with rear seats folded

Weights

Curb Weight Na Sedan:

2800-2950 lbs (1270-1338 kg) depending on trim/options

Curb Weight Na Hatchback:

2900-3050 lbs (1315-1383 kg) depending on trim/options

Gross Vehicle Weight Rating Gvwr Na:

Approx. 3800-3950 lbs (1724-1792 kg)

Towing Capacity Na:

Not recommended or specified for typical trailer towing without modifications/specific equipment

🛡️ Safety Features

Ratings

NHTSA Frontal Driver Na:

★★★★★ (5 Stars)

NHTSA Frontal Passenger Na:

★★★★★ (5 Stars)

NHTSA Side Driver Na:

★★★★☆ (4 Stars)

NHTSA Side Passenger Na:

★★★★☆ (4 Stars)

NHTSA Side Rear Passenger Na:

★★★★☆ (4 Stars)

IIHS Frontal Offset Na:

IIHS Side Impact Na:

Active Features

Active Safety Features:

ABS, EBD, Traction Control (optional on some trims), Electronic Stability Control (ESC - optional/later availability)

Passive Features

Passive Safety Features:

Dual front airbags, front side-impact airbags, side curtain airbags (optional on some trims), 3-point front seatbelts with pretensioners, rear head restraints, LATCH child seat anchors

💡 Technology Features

Infotainment

Infotainment System:

Ford's Audio System (AM/FM stereo, CD player), optional Sirius Satellite Radio, optional MP3 input jack. Higher trims might feature a more advanced system with an LCD screen and steering wheel audio controls.

Driver Assistance

Driver Assistance Features:

Cruise control, optional rear parking assist.

Connectivity

Connectivity Options:

Standard auxiliary input jack on some models, optional Bluetooth hands-free communication system (SYNC was introduced later in the generation).

Convenience

Convenience Features:

Keyless entry, power windows and door locks, heated mirrors (optional).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 to 12 months, depending on driving conditions and oil type used.

Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 10,000 to 15,000 miles (16,000 to 24,000 km) or annually.

Spark Plug Replacement 2.0L DOHc:

Platinum-tipped: 100,000 miles (160,000 km); Iridium-tipped: Check specific type, generally longer intervals.

Transmission Fluid Change Automatic:

Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on driving conditions. 'Sealed for life' is often misleading; fluid degrades.

Fluid Specifications

Engine Oil Type Na:

SAE 5W-20 (preferred) or SAE 5W-30. API certified.

Engine Oil Capacity Na 2.0L:

4.5 US quarts (4.3 Liters) with filter change

Coolant Type:

Ford specified orange coolant (VC-3-B or equivalent meeting WSS-M97B44-D)

Coolant Capacity:

Approx. 6.5 - 7.0 Liters (6.9 - 7.4 US quarts)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Mercon V or suitable ATF (check specific vehicle requirements)

Known Issues

Common Issues Engine:

Oil leaks from valve cover gasket or oil pan gasket, throttle body issues (stalling/rough idle), occasional ignition coil failures, coolant leaks from hoses/thermostat housing.

Common Issues Transmission:

Automatic transmission shifting problems (harsh shifts, delayed engagement), manual clutch wear.

Common Issues Suspension Steering:

Worn front control arm bushings, worn tie rod ends, occasional power steering pump noise (hydraulic systems).

Common Issues Electrical:

Failure of window regulators, issues with central locking actuators, dashboard warning lights (e.g., ABS, Airbag).

Common Issues HVAC:

Blend door actuator failure (leading to temperature control issues), refrigerant leaks.

📚 Vehicle History

Brand Heritage

Ford Heritage:

Ford Motor Company, founded in 1903, is one of the oldest and largest automotive manufacturers globally, known for pioneering mass production and iconic models like the Model T.

Model Evolution

Focus First Generation:

Introduced in 1998 (Europe) / 2000 (North America), built on the Mk1 platform, characterized by its 'New Edge' design language and praised for its handling.

Focus Second Generation Platform:

The 2006 model utilizes the global Ford C1 platform (shared with Mazda 3, Volvo S40/V50) for European markets, offering a more sophisticated chassis. North American models used a revised Mazda GF platform for 2006, which was later replaced by the global C1 platform with the 2008 facelift.

Production

Production Locations Na:

Wayne, Michigan, USA

Production Locations Eu:

Saarlouis, Germany; Valencia, Spain; St. Petersburg, Russia; Vsevolozhsk, Russia

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The 2006 Ford Focus received good ratings from the IIHS for its frontal and side-impact crashworthiness.

Consumer Reports Ratings:

Consumer Reports ratings varied by year and specific configuration, with some praise for handling but mixed reliability reports for certain components in earlier models of this generation.

Certifications

Epa Fuel Economy Na 2.0L Auto:

Estimated 24 MPG city / 32 MPG highway (actual mileage may vary)

Epa Fuel Economy Na 2.0L Manual:

Estimated 26 MPG city / 35 MPG highway (actual mileage may vary)