Cylinder heads, pistons, connecting rods, crankshaft, camshafts, valve train, oil pump, cooling system (air-cooled, but includes oil cooler if equipped)
Specific Fuel System Components:
Carburetor (Mikuni BST or Keihin CV depending on model variation), fuel injection throttle body, injectors, fuel pump, fuel pressure regulator, fuel lines
Engine top-end and bottom-end rebuilds, transmission overhaul, brake caliper overhaul, fork seal replacement, wheel bearing replacement
Installation Procedures:
Installation of accessories, replacement of major components, timing adjustments
Technical Depth
Depth:
Comprehensive; includes pictures, part diagrams, torque specs, maintenance schedules, troubleshooting guides, electrical schematics
Detail Level:
Includes detailed step-by-step instructions with supporting visuals, torque specifications for all critical fasteners, component tolerances, and diagnostic flowcharts.
Wiring Diagrams:
Detailed electrical schematics with component locations and wire colors are included for comprehensive electrical diagnostics.
๐ Manual Specifications
File Format
Searchability:
Searchable Text
Bookmarked:
Clickable Bookmarks
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 88
Displacement Common:
96 cubic inches (1584cc) for Twin Cam 88 B engines (some models might have Twin Cam 95 variants or Screamin' Eagle versions with higher displacement)
Performance
Engine Type:
Air-cooled, pushrod V-twin
Horsepower Approx:
60-70 HP (model and tune dependent)
Torque Approx:
75-85 ft-lbs (model and tune dependent)
Cooling Method:
Air-cooled
Fuel System
Fuel Delivery Options:
Carbureted (CV carb) and Electronic Fuel Injection (EFI - Sequential Port Fuel Injection)
Carburetor Model Typical:
Keihin CV (Constant Velocity) or Mikuni BST
Efi System Type:
Sequential Port Fuel Injection (SPI)
๐ง Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Clutch Type:
Multi-plate wet clutch
Features
Primary Drive:
Duplex chain, compensator sprocket, and primary reduction gear
๐ Dimensions
Exterior
General Style:
Cruiser
Wheelbase Range Approx:
64.5 - 65.5 inches (model dependent)
Weights
Dry Weight Range Approx:
645-700 lbs (model dependent)
Gvwr Approx:
900-950 lbs (model dependent)
Gvw Approx:
900-950 lbs (model dependent)
๐ก๏ธ Safety Features
Ratings
Safety Features Focus:
Emphasis on mechanical systems, rider control, and electrical diagnostics for safe operation
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals, and accessory lighting
๐ก Technology Features
Infotainment
Audio Systems:
Optional audio systems available on some models, not standard across all
Driver Assistance
Rider Aids:
Basic systems; focus is on mechanical and electrical functionality, not electronic rider aids like ABS or traction control (unless specified for a particular model variant).
Connectivity
Diagnostic Tools:
The manual details diagnostics for the Engine Control Module (ECM) and other electronic modules via standard Harley-Davidson diagnostic procedures.
๐ง Maintenance
Service Intervals
Typical Interval:
5,000-10,000 miles (detailed schedule in manual)
Specific Tasks:
Spark plug replacement (typically every 10,000 miles), belt inspection/replacement (drive belt), brake pad inspection.
Fluid Specifications
Engine Oil:
Typically 20W50 Harley-Davidson motorcycle oil or equivalent (check manual for specific grade and capacity)
Primary Chain Case Oil:
Harley-Davidson primary chain case lubricant or equivalent
Transmission Oil:
Harley-Davidson transmission lubricant or equivalent