🏷️ Basic Information Identification Make: Husqvarna Model: Multi-Model (TC, TE, SM, SMR) Model Variants: TC250, TC450, TC510, TE250, TE450, TE510, SM450, SM510, SMR450R Year: 2006 Codes Product Id: Likely a specific manufacturer part number, not provided in product info. 👋 Introduction Market Position Segment: High-performance off-road (Motocross/Enduro) and Supermoto motorcycles. Target Audience: Husqvarna owners, professional mechanics, and experienced DIY enthusiasts. Competitive Analysis Key Competitors Era: KTM, Yamaha, Honda, Suzuki, Kawasaki in the premium off-road and supermoto segments. Key Features Comprehensive Coverage: Covers multiple model variants within a single year, offering exceptional value for owners of different Husqvarna platforms from 2006. Technical Accuracy: Directly from the manufacturer, ensuring precision and correctness for all procedures and specifications. Diagnostic Focus: Emphasis on troubleshooting helps owners and technicians quickly identify and resolve issues. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Manual Specific Models Covered: TC250, TC450, TC510, TE250, TE450, TE510, SM450, SM510, SMR450R Page Count Estimated Pages: Highly variable depending on specific models and engine variants, but typically 500+ pages for a comprehensive workshop manual covering multiple models. Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: Assumed English, typical for manufacturer manuals sold internationally. Format Format: Likely printed manual or digital PDF. Product description suggests a comprehensive physical manual. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly/disassembly, cylinder head, piston, crankshaft, connecting rod, valve train, lubrication system, cooling system. Engine Electrical: Ignition system, starting system, charging system, fuel injection system (EFI), ECU, sensors, wiring diagrams. Transmission: Gearbox (clutch, gears, shift mechanism), lubrication, troubleshooting. Chassis Suspension: Front fork (Öhlins or Marzocchi typically for this era), rear shock absorber, linkage, swingarm, bearings, adjustments, servicing. Brakes: Hydraulic brake systems (front and rear), calipers, master cylinders, brake lines, brake fluid, bleeding, pad replacement, rotor specifications. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, troubleshooting EFI. Exhaust System: Exhaust pipe, muffler, re-packing, inspection. Electrical System Components: Lighting, battery, starter motor, stator, regulator/rectifier, wiring harness, fuses, switches. Bodywork: Fairings, seat, fenders, graphics, removal/installation procedures. Wheels Tires: Wheel removal/installation, spoke tension, tire pressure, tire replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning. Troubleshooting: Diagnostic charts, common problems, symptom-based solutions for mechanical and electrical issues. Disassembly Assembly: Step-by-step instructions for major component overhauls and replacements. Special Tools: Identification and usage of specific tools required for certain procedures. Torque Specifications: Torque values for critical fasteners across all systems. Adjustments: Carburetor/EFI tuning, suspension settings, clutch and throttle cable adjustments. Electrical Diagnostics: Wiring harness testing, sensor testing, fault code interpretation (if applicable). Suspension Servicing: Fork seal replacement, fork oil change, shock absorber servicing. Technical Depth Depth: Comprehensive: Covers from basic owner maintenance to full engine rebuilds and complex electrical diagnostics. Detail Level: Detailed diagrams, exploded views, step-by-step instructions with clear language. 📊 Manual Specifications File Format Digital Format: If PDF, likely searchable text and high-resolution images. Print Quality Print Quality: Professional printing with durable pages and clear, legible text and diagrams. Binding Type Binding: Likely a durable binding suitable for workshop use (e.g., spiral bound, comb binding, or professional perfect binding). Paper Type Paper Type: High-quality, durable paper stock resistant to grease and wear. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke (likely DOHC, liquid-cooled). Displacement 250Cc: Approx. 249.4 cc (for TC250, TE250) Displacement 450Cc: Approx. 449.4 cc (for TC450, TE450, SM450, SMR450R) Displacement 510Cc: Approx. 501 cc (for TC510, TE510, SM510) Performance Bore Stroke 250Cc: Typically around 76 mm x 55 mm (requires verification from manual). Bore Stroke 450Cc: Typically around 95 mm x 63.4 mm (requires verification from manual). Bore Stroke 510Cc: Typically around 97 mm x 67.7 mm (requires verification from manual). Horsepower Estimate 250Cc: Approximately 35-40 HP (requires verification from manual). Horsepower Estimate 450Cc: Approximately 45-50 HP (requires verification from manual). Horsepower Estimate 510Cc: Approximately 50-55 HP (requires verification from manual). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) by Mikuni or similar. Some models might have carburetion depending on specific variant/market. Fuel Type: Unleaded gasoline, octane rating specified in manual (typically 91 RON or higher). 🔧 Transmission Standard Type: 6-speed constant mesh sequential gearbox. Optional Options: No optional transmissions typically offered for these performance models. Features Clutch: Hydraulic actuated wet multi-plate clutch. Gear Ratios: Specific gear ratios for each model variant will be detailed in the manual. Transmission Oil Spec: Manual will specify exact API GL-4 or GL-5 gear oil type and capacity (e.g., Motul Gear 300 75W-90, or specific Husqvarna recommendation). 📐 Dimensions Exterior Wheelbase: Varies by model, typically around 1470-1490 mm. Detailed specs in manual. Seat Height: Varies by model, typically high for off-road capability, around 950-970 mm. Detailed specs in manual. Weights Dry Weight: Varies by model, typically between 105-115 kg. Detailed specs in manual. Fuel Tank Capacity: Typically around 7.5-8.5 liters. Detailed specs in manual....
Highly variable depending on specific models and engine variants, but typically 500+ pages for a comprehensive workshop manual covering multiple models.
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
Assumed English, typical for manufacturer manuals sold internationally.
Format
Format:
Likely printed manual or digital PDF. Product description suggests a comprehensive physical manual.
Approx. 449.4 cc (for TC450, TE450, SM450, SMR450R)
Displacement 510Cc:
Approx. 501 cc (for TC510, TE510, SM510)
Performance
Bore Stroke 250Cc:
Typically around 76 mm x 55 mm (requires verification from manual).
Bore Stroke 450Cc:
Typically around 95 mm x 63.4 mm (requires verification from manual).
Bore Stroke 510Cc:
Typically around 97 mm x 67.7 mm (requires verification from manual).
Horsepower Estimate 250Cc:
Approximately 35-40 HP (requires verification from manual).
Horsepower Estimate 450Cc:
Approximately 45-50 HP (requires verification from manual).
Horsepower Estimate 510Cc:
Approximately 50-55 HP (requires verification from manual).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) by Mikuni or similar. Some models might have carburetion depending on specific variant/market.
Fuel Type:
Unleaded gasoline, octane rating specified in manual (typically 91 RON or higher).
🔧 Transmission
Standard
Type:
6-speed constant mesh sequential gearbox.
Optional
Options:
No optional transmissions typically offered for these performance models.
Features
Clutch:
Hydraulic actuated wet multi-plate clutch.
Gear Ratios:
Specific gear ratios for each model variant will be detailed in the manual.
Transmission Oil Spec:
Manual will specify exact API GL-4 or GL-5 gear oil type and capacity (e.g., Motul Gear 300 75W-90, or specific Husqvarna recommendation).
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 1470-1490 mm. Detailed specs in manual.
Seat Height:
Varies by model, typically high for off-road capability, around 950-970 mm. Detailed specs in manual.
Weights
Dry Weight:
Varies by model, typically between 105-115 kg. Detailed specs in manual.
Fuel Tank Capacity:
Typically around 7.5-8.5 liters. Detailed specs in manual.
🛡️ Safety Features
Ratings
Safety Standards:
As off-road/performance motorcycles, they adhere to specific motorsport safety standards, not consumer vehicle safety ratings like NCAP. Focus is on rider protection through design and component quality.
Active Features
Brakes Performance:
High-performance hydraulic disc brakes (Brembo or Grimeca common). Front dual discs on some SM/SMR models.
Passive Features
Chassis Design:
Robust steel trellis frame or perimeter frame designed for rigidity and impact absorption.
💡 Technology Features
Infotainment
Features:
Minimal to none. These are performance-oriented motorcycles focused on riding dynamics, not extensive digital features.
Driver Assistance
Features:
No electronic rider aids like ABS or traction control common on modern motorcycles. Focus is on direct rider input.
Connectivity
Features:
No Bluetooth or smartphone integration. Basic digital hour meter might be present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 hours of riding for off-road use, or annually. Manual will provide exact mileage/time recommendations.
Air Filter Cleaning:
Frequent cleaning required, often every few rides, especially in dusty conditions.
Chain Adjustment:
As needed, check for slack and lubricate regularly, typically every few rides.
Fluid Specifications
Engine Oil:
Manual specifies viscosity (e.g., 10W-50, 15W-50) and API rating (e.g., API SG or higher). Brands like Motul, Castrol, or specifically recommended Husqvarna oils.
Coolant:
Proprietary or standard motorcycle coolant mix (e.g., 50/50 ethylene glycol and distilled water). Manual will specify type and capacity.
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid (ensure compatibility with seals). Manual will confirm.
Fork Oil:
Specific viscosity (e.g., SAE 5W or 7.5W) and level specified in manual. Brands like Öhlins, Motul, or Bel-Ray.
Known Issues
Early Efi Calibration:
Some early EFI systems could be sensitive and might require recalibration or ECU tuning for optimal performance, especially with aftermarket exhausts.
Suspension Seals:
Fork and shock seals can be prone to wear with hard off-road use; regular inspection and maintenance are crucial.
Cam Chain Tensioner:
The automatic cam chain tensioner on some Husqvarna engines of this era could be a point of failure; manual will detail inspection and replacement.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
Model Evolution
2006 Platform:
This era saw Husqvarna, under Italian ownership (Cagiva Group), developing a range of competitive off-road and supermoto bikes leveraging shared platforms and powertrains, often with European components like WP or Öhlins suspension.
Engine Development:
The 450/510cc engines were evolutions of their earlier designs, focusing on increased performance and reliability for competition and enthusiast use.
Production
Manufacturing Location:
Likely Varese, Italy, during this period under the Cagiva Group.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
Husqvarna has a rich history of success in Motocross and Enduro racing, with their models from this era being competitive in various national and international championships.
Industry Perception:
Highly regarded for their off-road prowess and European build quality, particularly their premium suspension and braking components.