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Manuale officina husqvarna te-tc-smr 250-400-450-510 (2006)

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๐Ÿท๏ธ Basic Information Identification Make: Husqvarna Model: TE250, TC250, SMR250, TE400, TC400, SMR400, TE450, TC450, SMR450, TE510, TC510, SMR510 Year: 2006 Codes Product Name Variant: Manuale officina husqvarna te-tc-smr 250-400-450-510 (2006) ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: High-performance off-road (Enduro - TE) and Motocross (TC) motorcycles, with SMR variants representing Supermoto conversions. Competitive Analysis Competitors 2006: KTM EXC/SX series, Yamaha WR/YZ series, Honda CRF/CR series, Suzuki RM-Z/RM series, Kawasaki KX/KLX series. Key Features Husqvarna Philosophy: Husqvarna's reputation for robust, race-bred Italian engineering, often featuring high-quality components and potent single-cylinder engines. Model Diversity: The range covers multiple displacements (250cc to 510cc) and disciplines (Enduro, Motocross, Supermoto), indicating a versatile platform. ๐Ÿ“‹ Manual Details Coverage Areas Engine: Complete engine overhaul, diagnosis, and repair for all specified displacements. Transmission: Gearbox operation, maintenance, disassembly, assembly, and troubleshooting. Suspension: Front forks (e.g., Marzocchi Shiver, Sachs), rear shock absorber (e.g., Sachs/Ohlins), linkage, and adjustments. Brakes: Hydraulic brake systems (front and rear), caliper maintenance, master cylinder, fluid replacement, and bleeding procedures. Electrical: Wiring diagrams, ignition system, lighting, starter motor, battery maintenance, and component testing. Fuel System: Carburetor (e.g., Keihin FCR) tuning, cleaning, and troubleshooting; fuel pump and lines. Cooling System: Radiator maintenance, coolant replacement, and fan operation. Chassis And Frame: Frame inspection, steering head bearing maintenance, and swingarm service. Bodywork: Fairing removal/installation, seat, fuel tank, and plastic component service. Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues. Page Count Estimated Pages: Approximately 300-400 pages (estimated for a comprehensive workshop manual). Manual Type Type: Workshop Manual / Repair Manual Language Language: Italian (primary), potentially English and other languages depending on specific release. Format Format: Likely a digital format (PDF) or a printed manual. ๐Ÿ“– Manual Coverage Systems Covered All Systems: Comprehensive coverage of all major mechanical, electrical, and chassis systems relevant to the TE, TC, and SMR models of the specified year. Procedures Included Maintenance Tasks: Oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement, air filter cleaning, brake bleeding, coolant flush. Diagnostic Procedures: Troubleshooting guides for engine performance issues, electrical faults, and operational anomalies. Repair Procedures: Detailed step-by-step instructions for engine disassembly/reassembly, gearbox repair, suspension component replacement, brake system overhaul, and electrical component diagnostics. Technical Adjustments: Carburetor jetting, ignition timing checks, suspension sag adjustments, and steering head bearing torque. Technical Depth Depth: Advanced diagnostic and repair procedures, including internal engine component specifications, torque values, and specialized tool requirements. Suitable for experienced mechanics and skilled DIY enthusiasts. ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF (if digital), typically searchable and printable. Print Quality Print Quality: High-resolution images, clear diagrams, and legible text for ease of use in a workshop environment (if printed). Binding Type Binding: Stapled, perfect bound, or spiral bound (if printed), designed for durability in a workshop. Paper Type Paper Type: Durable paper stock, often glossy or semi-gloss, resistant to workshop fluids (if printed). โš™๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, single-cylinder. Some models may feature specific engine configurations (e.g., dual overhead camshafts). Bore X Stroke 250: Typically around 66.5 mm x 72 mm (249.5 cc). Bore X Stroke 400: Typically around 84 mm x 72 mm (397.7 cc). Bore X Stroke 450: Typically around 95 mm x 63.4 mm (449.7 cc). Bore X Stroke 510: Typically around 97 mm x 70.7 mm (501 cc) or similar configurations. Performance Horsepower Range: Estimated 40-60+ HP depending on displacement and model variant (TE/TC/SMR). Torque Curve: Designed for strong mid-range and top-end power delivery, characteristic of performance off-road bikes. Fuel System Carburetor Type: Likely Keihin FCR flat-slide carburetors (e.g., FCR 39/41mm) for optimal airflow and response. Fuel Type: Unleaded gasoline, minimum 95 octane recommended. Engine Components Piston Type: Forged pistons for strength and durability. Crankshaft: Robust crankshaft design suitable for high RPM operation. Cooling System Cooling Method: Liquid cooling with electric fan for temperature regulation, especially in enduro and motard applications. Ignition System Ignition Type: Digital CDI (Capacitor Discharge Ignition) for precise spark timing. ๐Ÿ”ง Transmission Standard Transmission Type: 5-speed or 6-speed constant mesh gearbox. Clutch Type: Wet, multi-plate clutch operated by cable. Features Gear Ratios: Specific gear ratios tailored for Enduro, Motocross, or Supermoto use (detailed in manual). Final Drive: Chain drive with adjustable sprockets. Fluid Requirements Gearbox Oil Type: High-quality motorcycle gear oil (e.g., SAE 10W/40 or 10W/50, specific viscosity TBD from manual). Gearbox Oil Capacity: Approx. 0.8 - 1.0 Liters (specific to model, check manual). ๐Ÿ“ Dimensions Exterior Wheelbase: Varies by model, typically around 1460-1490 mm. Seat Height: Varies by model, typically around 930-970 mm (can be adjusted). Weights Dry Weight: Approximately 100-115 kg (depending on model and equipment). Fuel Tank Capacity: Typically around 7.5 - 9.5 Liters. ๐Ÿ›ก๏ธ Safety Features Ratings Safety Standards: Designed to meet relevant off-road and sport motorcycle safety standards for the time. Active Features Braking System: Performance hydraulic disc brakes front and rear (e.g.,...
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Manuale officina husqvarna te-tc-smr 250-400-450-510 (2006)
๐Ÿท๏ธ Basic Information
Identification
Make:
Husqvarna
Model:
TE250, TC250, SMR250, TE400, TC400, SMR400, TE450, TC450, SMR450, TE510, TC510, SMR510
Year:
2006
Codes
Product Name Variant:
Manuale officina husqvarna te-tc-smr 250-400-450-510 (2006)
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
High-performance off-road (Enduro - TE) and Motocross (TC) motorcycles, with SMR variants representing Supermoto conversions.
Competitive Analysis
Competitors 2006:
KTM EXC/SX series, Yamaha WR/YZ series, Honda CRF/CR series, Suzuki RM-Z/RM series, Kawasaki KX/KLX series.
Key Features
Husqvarna Philosophy:
Husqvarna's reputation for robust, race-bred Italian engineering, often featuring high-quality components and potent single-cylinder engines.
Model Diversity:
The range covers multiple displacements (250cc to 510cc) and disciplines (Enduro, Motocross, Supermoto), indicating a versatile platform.
๐Ÿ“‹ Manual Details
Coverage Areas
Engine:
Complete engine overhaul, diagnosis, and repair for all specified displacements.
Transmission:
Gearbox operation, maintenance, disassembly, assembly, and troubleshooting.
Suspension:
Front forks (e.g., Marzocchi Shiver, Sachs), rear shock absorber (e.g., Sachs/Ohlins), linkage, and adjustments.
Brakes:
Hydraulic brake systems (front and rear), caliper maintenance, master cylinder, fluid replacement, and bleeding procedures.
Electrical:
Wiring diagrams, ignition system, lighting, starter motor, battery maintenance, and component testing.
Fuel System:
Carburetor (e.g., Keihin FCR) tuning, cleaning, and troubleshooting; fuel pump and lines.
Cooling System:
Radiator maintenance, coolant replacement, and fan operation.
Chassis And Frame:
Frame inspection, steering head bearing maintenance, and swingarm service.
Bodywork:
Fairing removal/installation, seat, fuel tank, and plastic component service.
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues.
Page Count
Estimated Pages:
Approximately 300-400 pages (estimated for a comprehensive workshop manual).
Manual Type
Type:
Workshop Manual / Repair Manual
Language
Language:
Italian (primary), potentially English and other languages depending on specific release.
Format
Format:
Likely a digital format (PDF) or a printed manual.
๐Ÿ“– Manual Coverage
Systems Covered
All Systems:
Comprehensive coverage of all major mechanical, electrical, and chassis systems relevant to the TE, TC, and SMR models of the specified year.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement, air filter cleaning, brake bleeding, coolant flush.
Diagnostic Procedures:
Troubleshooting guides for engine performance issues, electrical faults, and operational anomalies.
Repair Procedures:
Detailed step-by-step instructions for engine disassembly/reassembly, gearbox repair, suspension component replacement, brake system overhaul, and electrical component diagnostics.
Technical Adjustments:
Carburetor jetting, ignition timing checks, suspension sag adjustments, and steering head bearing torque.
Technical Depth
Depth:
Advanced diagnostic and repair procedures, including internal engine component specifications, torque values, and specialized tool requirements. Suitable for experienced mechanics and skilled DIY enthusiasts.
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF (if digital), typically searchable and printable.
Print Quality
Print Quality:
High-resolution images, clear diagrams, and legible text for ease of use in a workshop environment (if printed).
Binding Type
Binding:
Stapled, perfect bound, or spiral bound (if printed), designed for durability in a workshop.
Paper Type
Paper Type:
Durable paper stock, often glossy or semi-gloss, resistant to workshop fluids (if printed).
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, single-cylinder. Some models may feature specific engine configurations (e.g., dual overhead camshafts).
Bore X Stroke 250:
Typically around 66.5 mm x 72 mm (249.5 cc).
Bore X Stroke 400:
Typically around 84 mm x 72 mm (397.7 cc).
Bore X Stroke 450:
Typically around 95 mm x 63.4 mm (449.7 cc).
Bore X Stroke 510:
Typically around 97 mm x 70.7 mm (501 cc) or similar configurations.
Performance
Horsepower Range:
Estimated 40-60+ HP depending on displacement and model variant (TE/TC/SMR).
Torque Curve:
Designed for strong mid-range and top-end power delivery, characteristic of performance off-road bikes.
Fuel System
Carburetor Type:
Likely Keihin FCR flat-slide carburetors (e.g., FCR 39/41mm) for optimal airflow and response.
Fuel Type:
Unleaded gasoline, minimum 95 octane recommended.
Engine Components
Piston Type:
Forged pistons for strength and durability.
Crankshaft:
Robust crankshaft design suitable for high RPM operation.
Cooling System
Cooling Method:
Liquid cooling with electric fan for temperature regulation, especially in enduro and motard applications.
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition) for precise spark timing.
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-speed or 6-speed constant mesh gearbox.
Clutch Type:
Wet, multi-plate clutch operated by cable.
Features
Gear Ratios:
Specific gear ratios tailored for Enduro, Motocross, or Supermoto use (detailed in manual).
Final Drive:
Chain drive with adjustable sprockets.
Fluid Requirements
Gearbox Oil Type:
High-quality motorcycle gear oil (e.g., SAE 10W/40 or 10W/50, specific viscosity TBD from manual).
Gearbox Oil Capacity:
Approx. 0.8 - 1.0 Liters (specific to model, check manual).
๐Ÿ“ Dimensions
Exterior
Wheelbase:
Varies by model, typically around 1460-1490 mm.
Seat Height:
Varies by model, typically around 930-970 mm (can be adjusted).
Weights
Dry Weight:
Approximately 100-115 kg (depending on model and equipment).
Fuel Tank Capacity:
Typically around 7.5 - 9.5 Liters.
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards:
Designed to meet relevant off-road and sport motorcycle safety standards for the time.
Active Features
Braking System:
Performance hydraulic disc brakes front and rear (e.g., Brembo or Grimeca calipers).
Suspension Tuning:
Adjustable suspension for optimized handling and stability.
Passive Features
Frame Construction:
Sturdy steel or aluminum frame providing rigidity and rider feedback.
Lighting:
Headlight, taillight, brake light, and turn signals (where applicable, especially for TE and SMR models).
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Not applicable; these are performance-oriented off-road/motard motorcycles with minimal electronic rider aids or infotainment.
Driver Assistance
Electronic Aids:
Primarily mechanical systems. No electronic rider aids like ABS or traction control are present on these models.
Connectivity
Connectivity Features:
Not applicable.
Instrumentation
Dashboard:
Basic analog or digital instrument cluster displaying speed, engine RPM, odometer, trip meter, and essential indicator lights.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 10-15 hours of riding or annually (typical for off-road).
Air Filter Cleaning:
After every few rides or as conditions dictate (essential for off-road).
Valve Clearance Check:
Every 30-50 hours of riding or annually.
Chain Lubrication Adjustment:
Every ride or as needed.
Fluid Specifications
Engine Oil Type:
High-quality motorcycle 4-stroke engine oil, JASO MA/MA2 certified, viscosity typically 10W/40 or 15W/50 (specific grade to be confirmed from manual).
Engine Oil Capacity:
Approx. 1.0 - 1.3 Liters (check manual for exact capacity based on model/displacerment).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (verify from manual for compatibility).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings, and carburetor jets can be subject to wear depending on usage.
Engine Considerations:
Regular top-end rebuilds (piston, rings) are standard practice for high-performance off-road engines based on operating hours.
Electrical Quirks:
Wiring harness integrity, especially around the headlight and tail light, can require inspection for vibration-related damage.
๐Ÿ“š Vehicle History
Brand Heritage
Husqvarna Origins:
Founded in Sweden in 1903, Husqvarna has a long and storied history in motorcycle racing and off-road sports, known for innovation and ruggedness.
Model Evolution
2006 Era:
This period saw Husqvarna, under Italian ownership (initially Cagiva Group), focusing on refining their established single-cylinder platforms for competitive performance in Enduro, Motocross, and Supermoto.
Production
Manufacturing Location:
Italy
๐Ÿ† Awards & Recognition
Recognitions
Brand Racing Heritage:
Husqvarna has a strong legacy in motorsports, including multiple World Enduro and Motocross championships, showcasing the performance pedigree of its models.
Ratings
Performance Reviews 2006:
Models from this era were generally well-received for their potent engines, capable suspension, and competitive pricing within their respective classes.
Certifications
Emission Standards:
Likely compliant with Euro 2 or similar emissions standards applicable in Europe for that model year.
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