Kia Cerato Complete Workshop Service Repair Manual 2006
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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Kia Model: Cerato Year: 2006 Codes Model Code: EX, LX, SX (region dependent) 👋 Introduction Market Position Segment: Compact Sedan/Hatchback (C-segment) Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Nissan Sentra Key Features Value Proposition: Affordable, reliable, practical transportation with decent styling and a good feature set for its price point. Target Audience: Budget-conscious consumers, young drivers, small families. 📋 Manual Details Coverage Areas Regions Covered: Global (specifications may vary by market) Page Count Estimated Page Count: 1500-2000 (typical for a complete workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel injection system, ignition system Engine Management: ECU, sensors, actuators, diagnostic trouble codes (DTCs), emissions control Transmission Manual: Clutch, gearbox assembly, gear selection, internal components, specifications Transmission Automatic: Torque converter, valve body, gear sets, hydraulic control, transmission control module (TCM), specifications Drivetrain: Front-wheel drive system, axles, CV joints, differential (if applicable) Suspension: Front suspension (MacPherson struts, control arms, springs, dampers), rear suspension (torsion beam, multi-link depending on model), bushings, alignment specifications Steering: Power steering system (hydraulic or electric), steering column, rack and pinion, tie rods, wheel alignment Brakes: Front and rear brake systems (disc/drum configuration), hydraulic components, ABS system, parking brake Electrical System: Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors, body repair procedures Body Interior: Dashboard, seats, trim panels, interior lighting, HVAC controls, airbags Climate Control: Air conditioning system (refrigerant, compressor, evaporator, condenser), heater system, HVAC blower Safety Systems: Airbag system (SRS), seat belt pre-tensioners, passive safety features Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, brake fluid flush, coolant flush, fuel filter replacement, transmission fluid service Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, DTC interpretation Repair Procedures: Component removal and installation, overhaul procedures, adjustments Diagnostics: On-board diagnostics (OBD-II), scan tool usage, live data interpretation, sensor testing Specifications And Data: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Print Quality Image Resolution: High-resolution diagrams and illustrations Printable: Printable pages for workshop use Binding Type Binding: N/A (Digital Product) Paper Type Paper: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code: G4E-H (1.6L), G4FC (1.4L - some markets) Displacement: 1.6 Liters (1599 cc) / 1.4 Liters (1399 cc) Engine Type: Inline 4-cylinder, DOHC, 16-valve Performance Horsepower: Approx. 105-120 HP (1.6L) / 95-100 HP (1.4L), varies by market and tuning Torque: Approx. 105-115 lb-ft (1.6L) / 95-100 lb-ft (1.4L), varies by market and tuning Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Kia proprietary ECU, CAN bus communication 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Gear Ratios: Specific ratios detailed in manual for both manual and automatic transmissions. Fluid Type Automatic: ATF SP-III or equivalent (refer to manual for exact specification and capacity) Fluid Type Manual: GL-4 Gear Oil (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Length: Approx. 4480 mm (Sedan) / 4280 mm (Hatchback) Width: Approx. 1740 mm Height: Approx. 1435 mm (Sedan) / 1455 mm (Hatchback) Wheelbase: Approx. 2650 mm Cargo Trunk Volume: Approx. 415 Liters (Sedan) / 330 Liters (Hatchback) Weights Curb Weight: Approx. 1250-1350 kg (varies by trim and body style) Gross Vehicle Weight Rating: Refer to vehicle's compliance plate Wheels Tires Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Standard Tire Size: 195/65R15, 205/55R16 (depending on trim) 🛡️ Safety Features Ratings NHTSA Ratings: Varies by market and specific testing. Generally competitive for its class. IIHS Ratings: Varies by market and specific testing. Active Features ABS: Standard on most trims, with EBD (Electronic Brakeforce Distribution) Traction Control: Optional on some higher trims Electronic Stability Control: Optional on some higher trims Passive Features Airbags: Front airbags (driver and passenger) standard. Optional side and curtain airbags on some trims. Seatbelts: Three-point seatbelts with pretensioners for front occupants Child Seat Anchors: ISOFIX/LATCH system 💡 Technology Features Infotainment Audio System: AM/FM/CD player with auxiliary input, optional premium audio with subwoofer. Navigation: Optional navigation system on higher trims. Driver Assistance Cruise Control: Standard on most trims Keyless Entry: Standard on most trims Connectivity Usb Port: Optional, typically integrated with audio system Bluetooth: Optional on higher trims 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for specific conditions) Air Filter Replacement: Every...
Front suspension (MacPherson struts, control arms, springs, dampers), rear suspension (torsion beam, multi-link depending on model), bushings, alignment specifications
Steering:
Power steering system (hydraulic or electric), steering column, rack and pinion, tie rods, wheel alignment
Brakes:
Front and rear brake systems (disc/drum configuration), hydraulic components, ABS system, parking brake
Approx. 1250-1350 kg (varies by trim and body style)
Gross Vehicle Weight Rating:
Refer to vehicle's compliance plate
Wheels Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size:
195/65R15, 205/55R16 (depending on trim)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by market and specific testing. Generally competitive for its class.
IIHS Ratings:
Varies by market and specific testing.
Active Features
ABS:
Standard on most trims, with EBD (Electronic Brakeforce Distribution)
Traction Control:
Optional on some higher trims
Electronic Stability Control:
Optional on some higher trims
Passive Features
Airbags:
Front airbags (driver and passenger) standard. Optional side and curtain airbags on some trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants
Child Seat Anchors:
ISOFIX/LATCH system
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with auxiliary input, optional premium audio with subwoofer.
Navigation:
Optional navigation system on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry:
Standard on most trims
Connectivity
Usb Port:
Optional, typically integrated with audio system
Bluetooth:
Optional on higher trims
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for specific conditions)
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 60,000 miles (96,000 km) (NGK Iridium recommended)
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months
Brake Fluid Flush:
Every 24 months or 30,000 miles (48,000 km)
Fluid Specifications
Engine Oil Type:
API SM or higher, SAE 5W-20 or 5W-30 (refer to manual for climate/load specific recommendations)
Coolant Type:
Ethylene glycol-based antifreeze, silicate-free (Kia Long Life Coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Occasional reports of minor electrical gremlins, some wear on suspension bushings, potential for brake wear. Engine generally reliable.
Maintenance Tips:
Regularly inspect and replace engine mounts, check exhaust system for corrosion, ensure proper coolant levels.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, South Korea
Model Evolution
Generation:
First Generation (2004-2010 globally, known as Kia Spectra in North America for part of this period).
Design Philosophy:
Designed by Kia, with input from Hyundai Motor Group's European design center. Emphasized European styling cues.
Production
Manufacturing Locations:
South Korea (Donghee Plant), Malaysia (Naza Automotive Manufacturing)
🏆 Awards & Recognition
Recognitions
Awards:
While the Cerato (Spectra) didn't win major prestigious awards, it was recognized for its value and reliability by various consumer automotive publications in its segment during its production run.
Ratings
Value For Money:
Consistently rated highly for its affordability and feature content compared to competitors.