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2006 Lexus RX400H Service Repair Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Lexus Model: RX400H Year: 2006 Codes Platform Code: XU30 Chassis Code: MCU30L/MCU35L (Hybrid specific) Generation Generation Designation: Second Generation (XU30) 👋 Introduction Market Position Segment: Luxury Compact/Mid-size SUV (Hybrid Segment Pioneer) Competitive Analysis Key Competitors: Acura MDX, BMW X5, Mercedes-Benz ML-Class, Audi Q7 (though not direct hybrid competitors at launch, they competed for luxury SUV buyers) Key Features Hybrid Powertrain: Pioneering integration of a V6 gasoline engine with electric motors and a high-voltage battery for improved fuel economy and performance. Luxury Appointments: Premium interior materials, advanced comfort features, refined ride quality expected of the Lexus brand. Safety Innovation: Standard safety features and advanced electronic stability controls for its era. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Rebuilding, Refurbishing, Restoration Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: 3.3L V6 3MZ-FE Engine, Hybrid Synergy Drive (HSD) system, MG1 (Generator), MG2 (Motor/Generator), High-Voltage Battery, Power Control Unit (PCU), Inverter, DC-DC Converter Drivetrain: Electronically Controlled Variable Transmission (ECVT) with planetary gearset, AWD system components Chassis: Suspension (Front MacPherson Strut, Rear MacPherson Strut), Steering (Electric Power Steering - EPS), Brakes (Front Ventilated Discs, Rear Solid Discs, Regenerative Braking System, ABS, EBD, BA, VSC, TRAC) Electrical: 12V Battery System, High-Voltage Battery System, Charging System, Starting System, Lighting System, Instrument Cluster, Body Control Module (BCM), Multiplex Communication Systems (CAN, LIN), Audio System, Navigation System, HVAC Controls, Power Accessories (Windows, Locks, Seats, Mirrors) Body: Body Panels, Doors, Hood, Liftgate, Bumpers, Glass, Interior Trim, Seating Systems Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Drive Belt Inspection and Replacement Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) interpretation and clearing, Circuit Diagrams, Component Testing Procedures, Hybrid System Diagnostics Repair: Engine Mechanical Repairs, Transmission Overhaul/Replacement, Hybrid Component Replacement (Battery, Inverter, Motors), Brake System Repairs, Suspension and Steering Component Replacement, Electrical Component Repair/Replacement, Body Panel Repair Rebuilding: Engine Rebuild Specifications, Transmission Rebuild Procedures Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and hybrid system overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Quality: High-resolution, searchable text for efficient navigation. Printable pages. Print Quality N A: N/A (Digital Format) Binding Type N A: N/A (Digital Format) Paper Type N A: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 3.3L V6 Atkinson Cycle DOHC 24-valve VVT-i Engine Code: 3MZ-FE Performance Combined System Horsepower: 268 hp @ 6000 rpm Gasoline Engine Horsepower: 208 hp @ 5600 rpm Combined System Torque: 333 lb-ft @ 3600 rpm (estimated effective torque due to electric motor assist) Gasoline Engine Torque: 227 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline (91 octane or higher recommended) Hybrid Components Motor Generator 1 Type: Permanent Magnet Synchronous Motor (Generator) Motor Generator 2 Type: Permanent Magnet Synchronous Motor (Propulsion) High Voltage Battery Type: Nickel-Metal Hydride (Ni-MH) Power Control Unit: Manages power flow between engine, motors, and battery. 🔧 Transmission Standard Type: Electronically Controlled Variable Transmission (ECVT) with planetary gearset Drive Layout: All-Wheel Drive (AWD) Features Hybrid Integration: Seamless integration of MG1 and MG2 for electric-only drive, hybrid drive, and regenerative braking. Simulated Gear Shifts: Offers simulated gear shifts for a more conventional driving feel (often referred to as 'Shift Logic'). Fluid Specifications Atf Type: Lexus Genuine ATF WS (World Standard) Atf Capacity: Refer to manual for exact capacity, typically around 3.5 - 4.0 liters for drain and fill. 📐 Dimensions Exterior Length: 189.1 inches (4803 mm) Width: 74.6 inches (1895 mm) Height: 66.7 inches (1694 mm) Wheelbase: 106.5 inches (2705 mm) Interior Passenger Volume: Approx. 104.3 cu ft (2953 liters) Cargo Cargo Volume Behind Rear Seats: Approx. 31.4 cu ft (889 liters) Cargo Volume With Rear Seats Folded: Approx. 74.3 cu ft (2104 liters) Weights Curb Weight: Approx. 4477 lbs (2030 kg) Gross Vehicle Weight Rating: Approx. 5710 lbs (2590 kg) Towing Capacity: 1500 lbs (680 kg) (when properly equipped) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star (Driver and Passenger) - 2006 Model Year IIHS Front Offset Crash Rating: Good Active Features Stability Control: Vehicle Stability Control (VSC), Traction Control (TRAC) Braking Assist: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA) Tire Pressure Monitoring: Tire Pressure Monitoring System (TPMS) Passive Features Airbags: Front Dual-Stage Airbags, Front Side-Impact Airbags, Side Curtain Airbags (Front and Second Row) Seatbelts: Pre-tensioners and Force Limiters for Front Seats Child Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Display System: Color Multi-Information Display (MID) with navigation, audio, and climate controls. Audio System: Premium Mark Levinson audio system often optional. Driver Assistance Cruise Control: Standard cruise control, adaptive cruise control was...
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Sku: 532740
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2006 Lexus RX400H Service Repair Manual
🏷️ Basic Information
Identification
Make:
Lexus
Model:
RX400H
Year:
2006
Codes
Platform Code:
XU30
Chassis Code:
MCU30L/MCU35L (Hybrid specific)
Generation
Generation Designation:
Second Generation (XU30)
👋 Introduction
Market Position
Segment:
Luxury Compact/Mid-size SUV (Hybrid Segment Pioneer)
Competitive Analysis
Key Competitors:
Acura MDX, BMW X5, Mercedes-Benz ML-Class, Audi Q7 (though not direct hybrid competitors at launch, they competed for luxury SUV buyers)
Key Features
Hybrid Powertrain:
Pioneering integration of a V6 gasoline engine with electric motors and a high-voltage battery for improved fuel economy and performance.
Luxury Appointments:
Premium interior materials, advanced comfort features, refined ride quality expected of the Lexus brand.
Safety Innovation:
Standard safety features and advanced electronic stability controls for its era.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
3.3L V6 3MZ-FE Engine, Hybrid Synergy Drive (HSD) system, MG1 (Generator), MG2 (Motor/Generator), High-Voltage Battery, Power Control Unit (PCU), Inverter, DC-DC Converter
Drivetrain:
Electronically Controlled Variable Transmission (ECVT) with planetary gearset, AWD system components
Chassis:
Suspension (Front MacPherson Strut, Rear MacPherson Strut), Steering (Electric Power Steering - EPS), Brakes (Front Ventilated Discs, Rear Solid Discs, Regenerative Braking System, ABS, EBD, BA, VSC, TRAC)
Electrical:
12V Battery System, High-Voltage Battery System, Charging System, Starting System, Lighting System, Instrument Cluster, Body Control Module (BCM), Multiplex Communication Systems (CAN, LIN), Audio System, Navigation System, HVAC Controls, Power Accessories (Windows, Locks, Seats, Mirrors)
Body:
Body Panels, Doors, Hood, Liftgate, Bumpers, Glass, Interior Trim, Seating Systems
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Drive Belt Inspection and Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) interpretation and clearing, Circuit Diagrams, Component Testing Procedures, Hybrid System Diagnostics
Repair:
Engine Mechanical Repairs, Transmission Overhaul/Replacement, Hybrid Component Replacement (Battery, Inverter, Motors), Brake System Repairs, Suspension and Steering Component Replacement, Electrical Component Repair/Replacement, Body Panel Repair
Rebuilding:
Engine Rebuild Specifications, Transmission Rebuild Procedures
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and hybrid system overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable text for efficient navigation. Printable pages.
Print Quality
N A:
N/A (Digital Format)
Binding Type
N A:
N/A (Digital Format)
Paper Type
N A:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.3L V6 Atkinson Cycle DOHC 24-valve VVT-i
Engine Code:
3MZ-FE
Performance
Combined System Horsepower:
268 hp @ 6000 rpm
Gasoline Engine Horsepower:
208 hp @ 5600 rpm
Combined System Torque:
333 lb-ft @ 3600 rpm (estimated effective torque due to electric motor assist)
Gasoline Engine Torque:
227 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher recommended)
Hybrid Components
Motor Generator 1 Type:
Permanent Magnet Synchronous Motor (Generator)
Motor Generator 2 Type:
Permanent Magnet Synchronous Motor (Propulsion)
High Voltage Battery Type:
Nickel-Metal Hydride (Ni-MH)
Power Control Unit:
Manages power flow between engine, motors, and battery.
🔧 Transmission
Standard
Type:
Electronically Controlled Variable Transmission (ECVT) with planetary gearset
Drive Layout:
All-Wheel Drive (AWD)
Features
Hybrid Integration:
Seamless integration of MG1 and MG2 for electric-only drive, hybrid drive, and regenerative braking.
Simulated Gear Shifts:
Offers simulated gear shifts for a more conventional driving feel (often referred to as 'Shift Logic').
Fluid Specifications
Atf Type:
Lexus Genuine ATF WS (World Standard)
Atf Capacity:
Refer to manual for exact capacity, typically around 3.5 - 4.0 liters for drain and fill.
📐 Dimensions
Exterior
Length:
189.1 inches (4803 mm)
Width:
74.6 inches (1895 mm)
Height:
66.7 inches (1694 mm)
Wheelbase:
106.5 inches (2705 mm)
Interior
Passenger Volume:
Approx. 104.3 cu ft (2953 liters)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 31.4 cu ft (889 liters)
Cargo Volume With Rear Seats Folded:
Approx. 74.3 cu ft (2104 liters)
Weights
Curb Weight:
Approx. 4477 lbs (2030 kg)
Gross Vehicle Weight Rating:
Approx. 5710 lbs (2590 kg)
Towing Capacity:
1500 lbs (680 kg) (when properly equipped)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (Driver and Passenger) - 2006 Model Year
IIHS Front Offset Crash Rating:
Good
Active Features
Stability Control:
Vehicle Stability Control (VSC), Traction Control (TRAC)
Braking Assist:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Tire Pressure Monitoring:
Tire Pressure Monitoring System (TPMS)
Passive Features
Airbags:
Front Dual-Stage Airbags, Front Side-Impact Airbags, Side Curtain Airbags (Front and Second Row)
Seatbelts:
Pre-tensioners and Force Limiters for Front Seats
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Display System:
Color Multi-Information Display (MID) with navigation, audio, and climate controls.
Audio System:
Premium Mark Levinson audio system often optional.
Driver Assistance
Cruise Control:
Standard cruise control, adaptive cruise control was not commonly available on this specific model year.
Connectivity
Bluetooth:
Bluetooth hands-free phone system and audio streaming available on some trims/options.
Hybrid Features
Ev Mode:
Ability to drive on electric power alone at low speeds or under light load conditions.
Regenerative Braking:
Recaptures energy during deceleration to recharge the hybrid battery.
Hybrid System Indicator:
Displays real-time power flow between engine, motors, and battery.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 6 months (whichever comes first), or 10,000 miles/12 months with synthetic oil and specific driving conditions (refer to owner's manual/this service manual for precise guidance).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Replacement recommended around 30,000 miles.
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Spark Plugs:
Iridium-tipped spark plugs, typically replaced around 100,000-120,000 miles.
Coolant Replacement:
First replacement at 100,000 miles, then every 50,000 miles thereafter. Use Toyota Super Long Life Coolant (SLLC).
Transmission Fluid Change:
Lexus typically recommends 'lifetime' fluid, but drain and fill is advised by many specialists every 60,000-100,000 miles, especially under severe use.
Fluid Specifications
Engine Oil:
SAE 5W-30, API SN or ILSAC GF-5 certified (consult manual for exact spec)
Engine Coolant:
Toyota Super Long Life Coolant (SLLC) - Pink color
Power Steering Fluid:
Lexus Genuine Power Steering Fluid
Brake Fluid:
SAE J1703 or FMVSS No. 116 DOT 3
Known Issues
Hybrid Battery Degradation:
As with most high-voltage hybrid batteries of this era, degradation over time can lead to reduced EV range and increased fuel consumption. The manual will detail diagnostic procedures.
Inverter Cooling Pump:
Failure of the inverter cooling pump can lead to overheating and potential damage to the inverter. Manual will cover diagnosis and replacement.
Water Pump Leaks:
Some reports of water pump leaks, especially in the gasoline engine.
Rear Suspension Noise:
Occasionally reported rear suspension component noise, requiring inspection and potential replacement.
📚 Vehicle History
Brand Heritage
Lexus Philosophy:
Emphasis on luxury, comfort, reliability, and advanced technology.
Model Evolution
Rx Series Introduction:
The RX line was introduced in 1998 as one of the first luxury SUVs and the first luxury crossover.
Rx400H Introduction:
The RX400h (later renamed RX 450h in some markets) debuted in 2005 for the 2006 model year, pioneering Lexus's hybrid technology in the SUV segment.
Production
Manufacturing Plant:
Toyota Motor Kyushu, Miyawaka, Fukuoka, Japan
Production Years:
2005-2008 (for the RX400h model designation)
🏆 Awards & Recognition
Recognitions
Green Vehicle Awards:
Likely received accolades as a leading environmentally conscious luxury SUV for its time.
Reliability Rankings:
Lexus vehicles consistently rank high in reliability surveys (e.g., J.D. Power), and the RX400h would have benefited from this brand reputation.
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