2006 Mitsubishi Lancer Evolution IX (Evo 9) Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Nickname: Evo 9 Year: 2006 Chassis Code: CT9A Codes Engine Code: 4G63T (MIVEC) ๐ Introduction Market Position Vehicle Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiasts, Performance Drivers, DIY Mechanics Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution (earlier generations) Key Features Vehicle Usp: Advanced All-Wheel Drive (Super All-Wheel Control - S-AWC), Potent turbocharged engine, Rally-bred performance Manual Value Proposition Cost Savings: Enables DIY repairs, saving significant money on labor costs. Ease Of Use: Easy to follow step-by-step instructions and pictures for novice users. Completeness: 100% complete and intact, covering all aspects from A-Z. ๐ Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Model Variants Covered: All models and all engines for the 2006 Lancer Evolution IX Page Count Estimated Page Count: Comprehensive (Exact number not specified, but implied to be extensive) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine, Transmission/Transaxle, Clutch, Driveline, Exhaust, Fuel System Chassis: Body, Frame & Mounting, Suspension, Steering, Brake System, Shocks Electrical: Electrical Distribution, Wiring, Battery & Charging Systems, Audio, Lighting, Instrumentation & Warnings Systems Comfort And Climate: Climate Control, Sunroof Procedures Included Diagnostics: Troubleshooting, Diagnostics, Computer Diagnostic Trouble Codes, Trouble Codes, Computer Diagnostic Trouble Tree Charts Engine Repair: Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings with Diagrams Transmission Repair: Transmission Removal and Installation, Transmission In-Car Servicing Maintenance: Factory Maintenance Schedules and Charts, Driving Concerns Specialty Repairs: Timing Belt Replacement, Timing Belt Service Procedures, U-Joint and CV-Joint Service Procedures Brake Service: Brake Servicing Procedures Ac Service: Air Conditioning Service and Capacities Technical Depth Depth: Comprehensive A-Z repair procedures, Detailed illustrations, Exploded diagrams, Drawings and photos Diagnostic Tools: Covers procedures for using diagnostic tools and interpreting codes Torque Specifications: Complete Torque Specifications included Wiring Diagrams: Complete Wiring Diagrams provided Vacuum Diagrams: Vacuum Diagrams included ๐ Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows, Mac, iOS, BB, Android, etc. Requirements: PDF Reader Print Quality Printability: Printable (individual pages or sections) Viewing Features: Viewable on any computer, zoomable Binding Type Binding: Digital (Instant Download) Paper Type Paper Type: N/A (Digital format) โ๏ธ Engine Specifications Primary Engine Engine Code: 4G63T (MIVEC variant) Engine Type: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged & Intercooled Displacement: 2.0 Liters (1997 cc) Performance Horsepower Est: 280 hp (Varies slightly by market, often quoted higher in enthusiast circles) Torque Est: 289 lb-ft (Varies slightly by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Bosch fuel injectors Ignition System: Distributorless Ignition System (DIS) with coil-on-plug Engine Management ECU: ECU-controlled engine management with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system Cooling System Cooling Type: Liquid-Cooled, Pressurized ๐ง Transmission Standard Type: 6-Speed Manual Transmission (Getrag MD-756) Optional Type: None offered for the Evolution IX Features AWD System: Super All-Wheel Control (S-AWC) with Active Center Differential (ACD) and Active Yaw Control (AYC) (rear differential) Clutch Type: Hydraulically Actuated, Dry Single Plate ๐ Dimensions Exterior Length: Approximately 4,490 mm (176.8 in) Width: Approximately 1,770 mm (69.7 in) Height: Approximately 1,415 mm (55.7 in) Wheelbase: Approximately 2,625 mm (103.3 in) Weights Curb Weight Est: Approximately 1,450 kg (3,197 lbs) ๐ก๏ธ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for the 2006 Evo IX are not as readily available as mainstream vehicles; generally considered robust for its class but focused on performance. (Manual likely details structural integrity.) Active Features ABS: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Traction Control: Active Stability Control (ASC) often linked with AYC/ACD Passive Features Airbags: Front airbags, optional side airbags (dependent on trim and market) Body Structure: Reinforced body structure designed for rally conditions ๐ก Technology Features Infotainment Audio System: Factory AM/FM/CD stereo system, often with Rockford Fosgate audio upgrade option on certain trims. Manual will cover basic diagnostics and speaker replacement. Driver Assistance AWD Control: Advanced Super All-Wheel Control (S-AWC) system, including ACD and AYC, is a key technological feature for handling. Connectivity Basic Connectivity: Limited by modern standards; primarily focused on the vehicle's performance systems and basic audio. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 6 months (manual will provide exact recommendations based on driving conditions) Timing Belt Interval: Recommended replacement every 60,000 - 90,000 miles (critical due to interference engine design) Fluid Specifications Engine Oil: Typically 5W-30 or 10W-30 synthetic oil (manual will specify exact viscosity and API/ACEA ratings) Coolant: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent long-life antifreeze/coolant, typically a 50/50 mix) Brake Fluid: DOT 3 or DOT 4 brake fluid (manual will specify) Transmission Fluid: Manual Transmission: Hypoid gear oil SAE 75W-90 API GL-4/GL-5 (manual will specify) Differential Fluid: Rear Differential: Hypoid gear oil SAE 75W-90 API GL-5 (manual will specify) Known Issues Engine...
280 hp (Varies slightly by market, often quoted higher in enthusiast circles)
Torque Est:
289 lb-ft (Varies slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch fuel injectors
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug
Engine Management
ECU:
ECU-controlled engine management with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system
Cooling System
Cooling Type:
Liquid-Cooled, Pressurized
๐ง Transmission
Standard
Type:
6-Speed Manual Transmission (Getrag MD-756)
Optional
Type:
None offered for the Evolution IX
Features
AWD System:
Super All-Wheel Control (S-AWC) with Active Center Differential (ACD) and Active Yaw Control (AYC) (rear differential)
Clutch
Type:
Hydraulically Actuated, Dry Single Plate
๐ Dimensions
Exterior
Length:
Approximately 4,490 mm (176.8 in)
Width:
Approximately 1,770 mm (69.7 in)
Height:
Approximately 1,415 mm (55.7 in)
Wheelbase:
Approximately 2,625 mm (103.3 in)
Weights
Curb Weight Est:
Approximately 1,450 kg (3,197 lbs)
๐ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for the 2006 Evo IX are not as readily available as mainstream vehicles; generally considered robust for its class but focused on performance. (Manual likely details structural integrity.)
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Active Stability Control (ASC) often linked with AYC/ACD
Passive Features
Airbags:
Front airbags, optional side airbags (dependent on trim and market)
Body Structure:
Reinforced body structure designed for rally conditions
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo system, often with Rockford Fosgate audio upgrade option on certain trims. Manual will cover basic diagnostics and speaker replacement.
Driver Assistance
AWD Control:
Advanced Super All-Wheel Control (S-AWC) system, including ACD and AYC, is a key technological feature for handling.
Connectivity
Basic Connectivity:
Limited by modern standards; primarily focused on the vehicle's performance systems and basic audio.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months (manual will provide exact recommendations based on driving conditions)
Timing Belt Interval:
Recommended replacement every 60,000 - 90,000 miles (critical due to interference engine design)
Fluid Specifications
Engine Oil:
Typically 5W-30 or 10W-30 synthetic oil (manual will specify exact viscosity and API/ACEA ratings)
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent long-life antifreeze/coolant, typically a 50/50 mix)
Brake Fluid:
DOT 3 or DOT 4 brake fluid (manual will specify)
Transmission Fluid:
Manual Transmission: Hypoid gear oil SAE 75W-90 API GL-4/GL-5 (manual will specify)
Differential Fluid:
Rear Differential: Hypoid gear oil SAE 75W-90 API GL-5 (manual will specify)
Known Issues
Engine Wear:
Head gasket failure can occur with high-mileage or aggressive tuning. Piston ring wear with improper oil changes.
Turbocharger:
Turbo seals can fail with age and heat cycling; proper warm-up/cool-down is crucial.
Fuel System:
Fuel pump can become weak over time; proper fuel quality is important.
Electronics:
Corrosion on electrical connectors, especially in humid environments.
Maintenance Tips
Tune Up:
Regular spark plug replacement (iridium plugs recommended), air filter checks, and fuel system cleaning are vital for maintaining performance.
๐ Vehicle History
Brand Heritage
Heritage:
Mitsubishi's strong rally heritage, stemming from Lancia and their own WRC successes.
Model Evolution
Evolution Lineage:
Eighth generation of the highly acclaimed Lancer Evolution series, evolving from rally homologation requirements.
Production
Production Period:
Evo IX produced from 2005 to 2007
Key Updates For Ix:
Introduction of MIVEC to the 4G63 engine, larger turbocharger (Bilstein twin-scroll), revised front fascia with larger grille, improved aerodynamics, lighter aluminum roof panel on some variants.
๐ Awards & Recognition
Recognitions
Automotive Press:
Consistently lauded by automotive press for its exceptional handling and performance, often winning 'Best Sports Car' or 'Best Performance Car' awards in its class.
Rally Credentials:
Directly linked to Mitsubishi's World Rally Championship (WRC) success, making it a homologation special with proven motorsport DNA.