TRIUMPH BONNEVILLE THRUXTON SCRAMBLER Full Service & Repair Manual 2006-ONWARDS
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๐ท๏ธ Basic Information Identification Make: Triumph Model: Bonneville Model Variant: Thruxton Model Variant 2: Scrambler Codes Product Code: Triumph-Bonneville-Thruxton-Scrambler-2006-ON ๐ Introduction Market Position Target Audience: Owners of Triumph Bonneville, Thruxton, and Scrambler models from 2006 onwards who perform their own maintenance and repairs, as well as independent workshops. Competitive Analysis Value Proposition: Provides factory-level technical information, equivalent to OEM manuals, at a significantly lower cost and with perpetual digital access. Key Features Content Richness: Hundreds of pages filled with detailed photos, diagrams, and step-by-step instructions, including exploded views. Professional Standard: Presents information identical to that used by professional mechanics and technicians. ๐ Manual Details Coverage Areas Applicable Years: 2006 onwards Models Covered: Bonneville, Thruxton, Scrambler Page Count Estimated Pages: Hundreds (specific number not provided, described as 'very detailed') Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) ๐ Manual Coverage Systems Covered Engine: Comprehensive coverage of engine operation, disassembly, assembly, tuning, and troubleshooting for all relevant engine variants. Fuel System: Detailed information on fuel injection (EFI) systems, carburetors (if applicable to specific models/years), fuel pumps, injectors, and fuel lines. Ignition System: Covers ignition coils, spark plugs, ECU control, and troubleshooting of ignition-related faults. Transmission: Complete coverage of gearbox operation, disassembly, assembly, clutch service, and maintenance. Chassis And Suspension: Detailed procedures for fork servicing, shock absorber maintenance, swingarm inspection, and chassis geometry. Brakes: Includes front and rear brake system servicing, hydraulic components, pad replacement, bleeding procedures, and troubleshooting. Electrical System: Extensive coverage of wiring diagrams, starter system, charging system, lighting, instruments, and electronic control units (ECU). Cooling System: Information on radiator, coolant, hoses, and thermostat for liquid-cooled variants. Exhaust System: Details on exhaust components, gaskets, and emissions control systems. Bodywork And Trim: Covers removal and installation of body panels, fairings, seat, and other trim components. Wheels And Tires: Information on wheel bearing service, tire changes, and recommended tire pressures. Procedures Included Maintenance: Scheduled maintenance tasks including oil changes, filter replacements, chain adjustment, brake fluid changes, and spark plug replacement. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems. Disassembly And Assembly: Detailed instructions for complete teardown and reassembly of major components and sub-assemblies. Torque Specifications: Crucial torque values for fasteners across all vehicle systems to ensure proper assembly and prevent damage. Wiring Diagrams: Clear and comprehensive wiring schematics for all electrical systems. Diagnostic Trouble Codes: Information on reading and interpreting diagnostic codes for EFI systems. Technical Depth Depth: Comprehensive, from basic maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for both DIY enthusiasts and professional mechanics. ๐ Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely searchable text due to professional origin, facilitating quick information retrieval. Print Quality Printability: User can print single pages or the entire manual. Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Licensing Usage Rights: Unlimited usage on multiple devices, no expiry dates, no renewal fees. Perpetual license. Version Completeness: Full, unrestricted version. Not a trial or limited edition. Compatibility Operating Systems: Compatible with Windows and macOS operating systems. โ๏ธ Engine Specifications Primary Engine Engine Type: Parallel-twin (Air-cooled, SOHC, 8-valve for many models in this era) Displacement Common: 865cc (commonly found in Bonneville, Thruxton, Scrambler from 2006) Performance Bore Stroke Common: 90 mm x 68 mm (for 865cc engines) Compression Ratio Common: 9.2:1 to 9.7:1 (depending on specific model and year) Horsepower Approx: Around 60-67 hp (at crankshaft, model dependent) Torque Approx: Around 70-78 Nm (at crankshaft, model dependent) Fuel System Fuel Delivery Common: Multipoint Sequential Fuel Injection (MPI) with SAI (Secondary Air Injection) Fuel Type: Unleaded Petrol (Gasoline) 95 RON (Octane rating) recommended Maintenance Items Valve Clearance Adjustment: Required at specified intervals, typically shim-under-bucket adjustment. Spark Plugs: Specific plug type and gap required, e.g., NGK CR9EK or similar. ๐ง Transmission Standard Type: 5-speed constant mesh gearbox Features Clutch Type: Wet, multi-plate clutch Final Drive: X-ring chain drive Fluid Specifications Gearbox Oil Type: SAE 10W/40 API SG (or equivalent) motorcycle gearbox oil. Capacity approximately 2.1 liters. ๐ Dimensions Exterior Wheelbase Approx: 1425 mm to 1500 mm (model dependent) Weights Dry Weight Approx: 185 kg to 205 kg (model dependent) ๐ก๏ธ Safety Features Active Features Brakes: Hydraulic disc brakes front and rear. ABS available as an option on some later models. Passive Features Lighting: Halogen headlight, LED taillight/brake light (depending on year/model). ๐ก Technology Features Infotainment Instrumentation: Classic dual analogue gauges (speedometer, tachometer), with LCD displays for odometer, trip meter, clock, etc. Driver Assistance ABS: Anti-lock Braking System (ABS) was optional on many models from 2016 onwards, and standard on some later versions. Connectivity ECU Diagnostics: Access to ECU diagnostics via OBD-II or manufacturer-specific connectors for fault code retrieval and live data. ๐ง Maintenance...
Owners of Triumph Bonneville, Thruxton, and Scrambler models from 2006 onwards who perform their own maintenance and repairs, as well as independent workshops.
Competitive Analysis
Value Proposition:
Provides factory-level technical information, equivalent to OEM manuals, at a significantly lower cost and with perpetual digital access.
Key Features
Content Richness:
Hundreds of pages filled with detailed photos, diagrams, and step-by-step instructions, including exploded views.
Professional Standard:
Presents information identical to that used by professional mechanics and technicians.
๐ Manual Details
Coverage Areas
Applicable Years:
2006 onwards
Models Covered:
Bonneville, Thruxton, Scrambler
Page Count
Estimated Pages:
Hundreds (specific number not provided, described as 'very detailed')
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
๐ Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of engine operation, disassembly, assembly, tuning, and troubleshooting for all relevant engine variants.
Fuel System:
Detailed information on fuel injection (EFI) systems, carburetors (if applicable to specific models/years), fuel pumps, injectors, and fuel lines.
Ignition System:
Covers ignition coils, spark plugs, ECU control, and troubleshooting of ignition-related faults.
Transmission:
Complete coverage of gearbox operation, disassembly, assembly, clutch service, and maintenance.
Chassis And Suspension:
Detailed procedures for fork servicing, shock absorber maintenance, swingarm inspection, and chassis geometry.
Brakes:
Includes front and rear brake system servicing, hydraulic components, pad replacement, bleeding procedures, and troubleshooting.
Electrical System:
Extensive coverage of wiring diagrams, starter system, charging system, lighting, instruments, and electronic control units (ECU).
Cooling System:
Information on radiator, coolant, hoses, and thermostat for liquid-cooled variants.
Exhaust System:
Details on exhaust components, gaskets, and emissions control systems.
Bodywork And Trim:
Covers removal and installation of body panels, fairings, seat, and other trim components.
Wheels And Tires:
Information on wheel bearing service, tire changes, and recommended tire pressures.
Procedures Included
Maintenance:
Scheduled maintenance tasks including oil changes, filter replacements, chain adjustment, brake fluid changes, and spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Disassembly And Assembly:
Detailed instructions for complete teardown and reassembly of major components and sub-assemblies.
Torque Specifications:
Crucial torque values for fasteners across all vehicle systems to ensure proper assembly and prevent damage.
Wiring Diagrams:
Clear and comprehensive wiring schematics for all electrical systems.
Diagnostic Trouble Codes:
Information on reading and interpreting diagnostic codes for EFI systems.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for both DIY enthusiasts and professional mechanics.
๐ Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text due to professional origin, facilitating quick information retrieval.
Print Quality
Printability:
User can print single pages or the entire manual.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Licensing
Usage Rights:
Unlimited usage on multiple devices, no expiry dates, no renewal fees. Perpetual license.
Version
Completeness:
Full, unrestricted version. Not a trial or limited edition.
Compatibility
Operating Systems:
Compatible with Windows and macOS operating systems.
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Parallel-twin (Air-cooled, SOHC, 8-valve for many models in this era)
Displacement Common:
865cc (commonly found in Bonneville, Thruxton, Scrambler from 2006)
Performance
Bore Stroke Common:
90 mm x 68 mm (for 865cc engines)
Compression Ratio Common:
9.2:1 to 9.7:1 (depending on specific model and year)
Horsepower Approx:
Around 60-67 hp (at crankshaft, model dependent)
Torque Approx:
Around 70-78 Nm (at crankshaft, model dependent)
Fuel System
Fuel Delivery Common:
Multipoint Sequential Fuel Injection (MPI) with SAI (Secondary Air Injection)
Fuel Type:
Unleaded Petrol (Gasoline) 95 RON (Octane rating) recommended
Maintenance Items
Valve Clearance Adjustment:
Required at specified intervals, typically shim-under-bucket adjustment.
Spark Plugs:
Specific plug type and gap required, e.g., NGK CR9EK or similar.
๐ง Transmission
Standard
Type:
5-speed constant mesh gearbox
Features
Clutch Type:
Wet, multi-plate clutch
Final Drive:
X-ring chain drive
Fluid Specifications
Gearbox Oil Type:
SAE 10W/40 API SG (or equivalent) motorcycle gearbox oil. Capacity approximately 2.1 liters.
๐ Dimensions
Exterior
Wheelbase Approx:
1425 mm to 1500 mm (model dependent)
Weights
Dry Weight Approx:
185 kg to 205 kg (model dependent)
๐ก๏ธ Safety Features
Active Features
Brakes:
Hydraulic disc brakes front and rear. ABS available as an option on some later models.
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light (depending on year/model).
๐ก Technology Features
Infotainment
Instrumentation:
Classic dual analogue gauges (speedometer, tachometer), with LCD displays for odometer, trip meter, clock, etc.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional on many models from 2016 onwards, and standard on some later versions.
Connectivity
ECU Diagnostics:
Access to ECU diagnostics via OBD-II or manufacturer-specific connectors for fault code retrieval and live data.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 miles (10,000 km) or 12 months.
Valve Check Interval:
Typically every 12,000 miles (20,000 km).
Spark Plug Replacement:
Intervals vary, often around 12,000-18,000 miles (20,000-30,000 km).
Chain Lubrication:
Recommended every 500 miles (800 km) or after riding in wet conditions.
Fluid Specifications
Engine Oil Capacity:
Approximately 3.7 liters (when filter is changed).
Engine Oil Type:
SAE 10W/40 API SG, JASO MA (Motorcycle specific).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Cam Chain Tensioner:
Early models may have had issues with cam chain tensioners; a common upgrade is to a manual tensioner.
Regulator Rectifier:
Some riders have reported premature failure of the regulator/rectifier unit; monitoring charging system voltage is advisable.
Fuel Pump Relay:
Potential for fuel pump relay failure, leading to starting issues.
๐ Vehicle History
Brand Heritage
Marque:
Triumph Motorcycles Ltd. is a British motorcycle manufacturer with a rich heritage dating back to 1902.
Model Evolution
Bonneville Lineage:
The Bonneville nameplate dates back to the iconic 1950s models, representing classic British parallel-twin motorcycles. The 2006 models represent a significant modern iteration with fuel injection and updated chassis.
Production
Manufacturing:
Modern Triumph motorcycles are primarily manufactured in Thailand, with final assembly and quality control often conducted at UK facilities.
๐ Awards & Recognition
Recognitions
General Reputation:
Triumph Bonneville platform is widely praised for its blend of classic styling, accessible performance, and modern reliability, making it a popular choice in the modern classic segment.