POLARIS 600 EDGE TOURING 700 TOURING Snowmobile Full Service & Repair Manual 2006
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๐ท๏ธ Basic Information Identification Make: Polaris Model: EDGE Touring / 700 Touring Year: 2006 Codes Model Code: Likely includes specific internal Polaris codes for these touring models, detailed within the manual. Engine Code: Internal Polaris engine codes associated with the 600cc and 700cc Liberty twin-cylinder engines. ๐ Introduction Market Position Segment: Two-up touring snowmobiles, designed for comfort and longer rides, often with amenities for a passenger. Competitive Analysis Competitors: Competed against similar touring models from Ski-Doo (e.g., Grand Touring), Yamaha (e.g., VK series), and Arctic Cat. Key Features Touring Amenities: Likely includes features like a comfortable passenger seat, hand warmers for the passenger, and potentially a storage rack or compartment for touring gear. Engine Variants: Offered in both 600cc and 700cc engine displacements, catering to different performance and fuel economy preferences. ๐ Manual Details Coverage Areas Coverage Scope: Comprehensive factory service, repair, and workshop procedures for both Polaris 600 EDGE Touring and 700 Touring models. Page Count Estimated Page Count: Typically 500-800 pages for a full factory service manual of this era and complexity. Specific count not provided, but expected to be substantial. Manual Type Type: Factory Service and Repair Manual (Workshop Manual) Language Language: English (standard for North American market manuals) Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, inspection, assembly, timing, lubrication, cooling system. Engine Electrical: Ignition system, charging system, starter system, CDI unit, sensors, wiring diagrams, troubleshooting. Fuel System: Carburetor specifications and adjustments, fuel pump, fuel lines, fuel filter, fuel tank. Transmission Drive: Clutch operation (primary and secondary), belt inspection and replacement, chain case, gear lubrication, drive axle. Suspension Steering: Front and rear suspension components, shock absorbers, springs, skis, steering linkage, spindle maintenance. Brakes: Hydraulic brake system, master cylinder, brake calipers, brake pads, brake fluid, bleeding procedures. Electrical System: Headlights, taillights, gauges, switches, battery maintenance, complete wiring diagrams. Chassis Bodywork: Frame inspection, body panel removal and installation, seat, storage compartments, track inspection and adjustment. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, track tension adjustment, battery checks. Troubleshooting: Diagnostic charts for common starting, running, and electrical issues; symptom-based troubleshooting guides. Engine Repair: Top-end rebuilds (cylinder head, pistons), bottom-end rebuilds (crankshaft, bearings), valve adjustments (if applicable). Transmission Repair: Clutch assembly servicing, belt replacement, chain case inspection and repair, drive sprocket replacement. Electrical Diagnostics: Component testing, circuit continuity checks, troubleshooting electrical faults using wiring diagrams. Suspension Alignment: Skid frame inspection, shock absorber servicing, ski alignment checks. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to complete engine and clutch rebuilds, including detailed diagnostic procedures. ๐ Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick keyword lookups (e.g., 'carburetor,' 'clutch'). Print Quality Quality: Professional, factory-level quality, mirroring original service manuals with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Type: Liberty Two-Stroke, Twin-Cylinder, Reed Valve, Liquid-Cooled Displacement 600: Approximately 597cc (exact bore/stroke details in manual) Displacement 700: Approximately 698cc (exact bore/stroke details in manual) Performance Horsepower 600: Estimated 100-115 HP (specific rating in manual) Horsepower 700: Estimated 120-135 HP (specific rating in manual) Torque: Specific torque figures will be detailed within the manual for each engine variant. Fuel System Carburetion: Mikuni VM or TM series carburetors, dual per cylinder. Specific sizes and jetting for each model variant will be in the manual. Fuel Type: 87 Octane Unleaded Gasoline (or as specified in manual) Lubrication Oil System: Autolube (oil injection system) for premixing oil and fuel. Specific oil type and capacity will be detailed. ๐ง Transmission Standard Type: CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and MM90 Secondary Clutch. Optional Options: N/A for this model year; CVT was standard. Features Clutch Calibration: Manual will detail clutch spring options, roller weights, and engagement/shift points for optimal performance and belt life. Chain Case: Enclosed chain case with lubrication. Manual will specify chain type, adjustment, and lubricant type/capacity. ๐ Dimensions Exterior Length: Exact dimensions vary slightly by specific model configuration, but typical touring sleds of this era are around 115-125 inches. Width: Typically around 48 inches for stability. Cargo Storage: Features for touring, likely including under-seat storage or a rear rack, detailed in the manual. Weights Dry Weight: Around 500-550 lbs, depending on engine and configuration. Specific weights for 600/700 variants in manual. ๐ก๏ธ Safety Features Ratings Crash Test Data: Snowmobiles are not typically rated in the same manner as cars; safety focuses on operational design and rider protection. Manual covers safe operation practices. Active Features Engine Braking: CVT system provides engine braking when decelerating. Deceleration Control: Manual will cover throttle linkage and engine management for safe deceleration. Passive Features Ergonomics: Designed for rider comfort and control during long rides, with detailed control descriptions in the manual. ๐ก Technology Features...
Likely includes specific internal Polaris codes for these touring models, detailed within the manual.
Engine Code:
Internal Polaris engine codes associated with the 600cc and 700cc Liberty twin-cylinder engines.
๐ Introduction
Market Position
Segment:
Two-up touring snowmobiles, designed for comfort and longer rides, often with amenities for a passenger.
Competitive Analysis
Competitors:
Competed against similar touring models from Ski-Doo (e.g., Grand Touring), Yamaha (e.g., VK series), and Arctic Cat.
Key Features
Touring Amenities:
Likely includes features like a comfortable passenger seat, hand warmers for the passenger, and potentially a storage rack or compartment for touring gear.
Engine Variants:
Offered in both 600cc and 700cc engine displacements, catering to different performance and fuel economy preferences.
๐ Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service, repair, and workshop procedures for both Polaris 600 EDGE Touring and 700 Touring models.
Page Count
Estimated Page Count:
Typically 500-800 pages for a full factory service manual of this era and complexity. Specific count not provided, but expected to be substantial.
Manual Type
Type:
Factory Service and Repair Manual (Workshop Manual)
Language
Language:
English (standard for North American market manuals)
Professional, factory-level quality, mirroring original service manuals with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Type:
Liberty Two-Stroke, Twin-Cylinder, Reed Valve, Liquid-Cooled
Displacement 600:
Approximately 597cc (exact bore/stroke details in manual)
Displacement 700:
Approximately 698cc (exact bore/stroke details in manual)
Performance
Horsepower 600:
Estimated 100-115 HP (specific rating in manual)
Horsepower 700:
Estimated 120-135 HP (specific rating in manual)
Torque:
Specific torque figures will be detailed within the manual for each engine variant.
Fuel System
Carburetion:
Mikuni VM or TM series carburetors, dual per cylinder. Specific sizes and jetting for each model variant will be in the manual.
Fuel Type:
87 Octane Unleaded Gasoline (or as specified in manual)
Lubrication
Oil System:
Autolube (oil injection system) for premixing oil and fuel. Specific oil type and capacity will be detailed.
๐ง Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and MM90 Secondary Clutch.
Optional
Options:
N/A for this model year; CVT was standard.
Features
Clutch Calibration:
Manual will detail clutch spring options, roller weights, and engagement/shift points for optimal performance and belt life.
Chain Case:
Enclosed chain case with lubrication. Manual will specify chain type, adjustment, and lubricant type/capacity.
๐ Dimensions
Exterior
Length:
Exact dimensions vary slightly by specific model configuration, but typical touring sleds of this era are around 115-125 inches.
Width:
Typically around 48 inches for stability.
Cargo
Storage:
Features for touring, likely including under-seat storage or a rear rack, detailed in the manual.
Weights
Dry Weight:
Around 500-550 lbs, depending on engine and configuration. Specific weights for 600/700 variants in manual.
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
Snowmobiles are not typically rated in the same manner as cars; safety focuses on operational design and rider protection. Manual covers safe operation practices.
Active Features
Engine Braking:
CVT system provides engine braking when decelerating.
Deceleration Control:
Manual will cover throttle linkage and engine management for safe deceleration.
Passive Features
Ergonomics:
Designed for rider comfort and control during long rides, with detailed control descriptions in the manual.
๐ก Technology Features
Infotainment
Gauge Cluster:
Features analog speedometer, tachometer, engine temperature gauge, fuel gauge, and indicator lights. Detailed diagnostics for gauges in manual.
Driver Assistance
N A:
No electronic driver assistance systems as found in modern vehicles. Focus on mechanical and electrical system reliability.
Connectivity
N A:
No integrated electronic connectivity features.
๐ง Maintenance
Service Intervals
Initial Service:
Break-in period typically around 500 miles, with specific checks and adjustments outlined in the manual.
Annual Maintenance:
Detailed annual service checklist for pre-season and post-season preparation, including track inspection, suspension lubrication, and engine checks.
Fluid Specifications
Engine Oil:
Specific 2-stroke synthetic blend oil recommended by Polaris for optimal engine protection and performance. Exact product numbers and specifications in manual.
Coolant:
Ethylene Glycol based antifreeze coolant. Capacity and mix ratio specified in manual.
Chain Case Oil:
Specific gear oil for the chain case. Manual will specify type, viscosity, and capacity (e.g., SAE 80W-90 GL-5).
Brake Fluid:
DOT 3 or DOT 4 brake fluid, as specified by Polaris. Manual will detail replacement and bleeding procedures.
Known Issues
Clutch Wear:
As with many CVTs, clutch belt wear and proper alignment are critical. Manual provides inspection and adjustment procedures.
Suspension Bushings:
Wear on suspension pivot bushings can occur over time; manual details inspection and replacement.
Exhaust Gaskets:
Exhaust manifold gaskets can sometimes leak, requiring replacement. Manual covers removal and installation.
๐ Vehicle History
Brand Heritage
Polaris Legacy:
Polaris has a long history in snowmobile manufacturing, known for innovation and performance, dating back to the 1950s.
Model Evolution
Edge Chassis:
The EDGE chassis represented a significant advancement in Polaris snowmobile design, focusing on rider ergonomics, weight distribution, and handling.
Production
Manufacturing Location:
Primarily manufactured by Polaris Industries in the USA.
๐ Awards & Recognition
Recognitions
Industry Acclaim:
The EDGE platform was generally well-received for its handling and rider-forward position. Specific awards for these touring models would be documented in industry publications of the time.
Ratings
Performance Reviews:
Contemporary reviews praised the comfort and capability of the touring models for extended trail rides.
Certifications
Safety Standards:
Manufactured to meet all applicable safety and emissions standards for snowmobiles in its intended markets.