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(155 MB) 2006 Subaru Impreza Sti Rs WRX-Complete Factory Service Manual/Repair/Workshop Manual 06 Best

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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Impreza Trim Levels Covered: WRX, WRX STI, RS Year: 2006 Codes Chassis Code: GDB (WRX/STI), GD (RS) ๐Ÿ‘‹ Introduction Market Position Segment: Performance Compact Sedan/Hatchback (World Rally Champion heritage) Competitors: Mitsubishi Lancer Evolution, Volkswagen Golf GTI, Honda Civic Si, Mazda Mazdaspeed3 Key Features Performance Focus: Subaru's signature Symmetrical All-Wheel Drive, turbocharged boxer engines, and rally-bred performance characteristics Rally Heritage: Direct lineage from Subaru's dominant World Rally Championship (WRC) cars Enthusiast Appeal: Highly regarded for its engaging driving dynamics, customizable nature, and strong aftermarket support ๐Ÿ“‹ Manual Details Coverage Areas Primary Regions: Global (with potential for regional variations highlighted) Vehicle Systems: Engine, Drivetrain, Chassis, Body, Electrical, HVAC, Safety Systems Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual / Repair Manual Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: EJ255 (WRX), EJ257 (STI) - Disassembly, assembly, inspection, lubrication, cooling, fuel delivery, ignition, exhaust, emissions control Engine Management: ECU diagnosis, sensor operation, fuel injection strategy, ignition timing control, emissions controls (EVAP, secondary air injection) Transmission: TY756 (STI 6MT), TY856 (STI 6MT), CZ (WRX 5MT) - Operation, maintenance, repair, overhaul procedures, fluid specifications, differential maintenance Drivetrain: All-Wheel Drive (AWD) system, center differential, front and rear differentials, driveshafts, axles, hubs Suspension: Front MacPherson strut, rear double wishbone, sway bars, bushings, alignment specifications Brakes: Front Brembo (STI), Lucas (WRX) - Disc brakes, ABS system, brake fluid specifications, bleeding procedures, rotor and pad replacement Steering: Power assisted rack and pinion, steering column, pump, fluid specifications Electrical System: Battery, charging system, starter, lighting, horn, power windows, wipers, mirrors, power locks, fuses, relays, wiring diagrams Climate Control: HVAC system, A/C compressor, refrigerant R134a, heater core, blower motor, controls Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, trim, rust prevention, corrosion control Body Interior: Seats, dashboard, door panels, headliner, carpeting, safety belts, airbags Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter service, brake pad/rotor inspection and replacement, tire rotation, coolant flush Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical diagnostics, mechanical issues Repair: Engine component replacement (pistons, connecting rods, camshafts), transmission rebuild, clutch replacement, brake caliper overhaul, strut replacement, exhaust system repair, body panel repair, electrical component replacement Diagnostics: OBD-II scanning, sensor testing, actuator testing, pressure testing (fuel, oil, coolant), compression testing Technical Specifications: Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical troubleshooting and body repair. Suitable for professional mechanics and advanced DIY enthusiasts. ๐Ÿ“Š Manual Specifications File Format Compatibility: All versions of Windows & Mac Searchable: Yes (typical for PDF manuals) Printable: Yes Print Quality Quality: High Quality (as stated in description) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Wrx Engine: 2.5L Turbocharged EJ255 Boxer-4 Sti Engine: 2.5L Turbocharged EJ257 Boxer-4 (Intercooled Turbo) Rs Engine: 2.5L Naturally Aspirated EJ253 Boxer-4 (typically) Performance Wrx Horsepower: 230 hp @ 5600 rpm Wrx Torque: 235 lb-ft @ 3600 rpm Sti Horsepower: 300 hp @ 6000 rpm Sti Torque: 350 lb-ft @ 4000 rpm Fuel System Wrx Sti Fuel System: Multi-point fuel injection (MPI), Electronic Throttle Control (ETC) Required Fuel Octane: Premium Unleaded 91 octane or higher recommended for WRX/STI ๐Ÿ”ง Transmission Standard Wrx Transmission: 5-speed Manual (TY756 or similar) Sti Transmission: 6-speed Manual (TY856) Optional Wrx Sti Optional Transmission: None (performance models were manual-only) Features Sti Center Differential: Driver Controlled Center Differential (DCCD) with automatic and manual modes Sti Differential Type: Helical Limited Slip Front Differential, Torsen Limited Slip Rear Differential ๐Ÿ“ Dimensions Exterior Wheelbase: 103.0 inches (2616 mm) Length: 173.8 inches (4415 mm) Width: 69.7 inches (1770 mm) Height: 57.1 inches (1450 mm) Weights Sti Curb Weight: Approx. 3296 lbs (1495 kg) Wrx Curb Weight: Approx. 3143 lbs (1426 kg) Wheel Bolt Pattern: 5x114.3 mm Tire Size Sti: 225/45R17 (standard), 235/40R18 (optional/STI) Tire Size Wrx: 225/45R17 ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver), 4-Star (Passenger) for sedan models IIHS Small Overlap Front: Not Rated (typical for this era and model) Active Features ABS: Standard on all models Traction Control: Standard on STI, optional/unavailable on some WRX trims Electronic Stability Control: Standard on STI, optional/unavailable on some WRX trims Passive Features Airbags: Frontal airbags, front side-impact airbags (standard on STI, optional/standard on WRX depending on trim) Seatbelts: 3-point front and rear seatbelts, pretensioners, force limiters ๐Ÿ’ก Technology Features Infotainment Head Unit: Factory single-CD player with AM/FM radio, optional premium audio system Display: Simple LCD display for radio and clock Driver Assistance Cruise Control: Standard Anti Lock Brakes: Standard All Wheel Drive: Symmetrical All-Wheel Drive with viscous coupling center differential (STI adds DCCD) Connectivity Auxiliary Input: Optional on some models Bluetooth:...
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(155 MB) 2006 Subaru Impreza Sti Rs WRX-Complete Factory Service Manual/Repair/Workshop Manual 06 Best
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Trim Levels Covered:
WRX, WRX STI, RS
Year:
2006
Codes
Chassis Code:
GDB (WRX/STI), GD (RS)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Performance Compact Sedan/Hatchback (World Rally Champion heritage)
Competitors:
Mitsubishi Lancer Evolution, Volkswagen Golf GTI, Honda Civic Si, Mazda Mazdaspeed3
Key Features
Performance Focus:
Subaru's signature Symmetrical All-Wheel Drive, turbocharged boxer engines, and rally-bred performance characteristics
Rally Heritage:
Direct lineage from Subaru's dominant World Rally Championship (WRC) cars
Enthusiast Appeal:
Highly regarded for its engaging driving dynamics, customizable nature, and strong aftermarket support
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Regions:
Global (with potential for regional variations highlighted)
Vehicle Systems:
Engine, Drivetrain, Chassis, Body, Electrical, HVAC, Safety Systems
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
EJ255 (WRX), EJ257 (STI) - Disassembly, assembly, inspection, lubrication, cooling, fuel delivery, ignition, exhaust, emissions control
Engine Management:
ECU diagnosis, sensor operation, fuel injection strategy, ignition timing control, emissions controls (EVAP, secondary air injection)
Transmission:
TY756 (STI 6MT), TY856 (STI 6MT), CZ (WRX 5MT) - Operation, maintenance, repair, overhaul procedures, fluid specifications, differential maintenance
Drivetrain:
All-Wheel Drive (AWD) system, center differential, front and rear differentials, driveshafts, axles, hubs
Suspension:
Front MacPherson strut, rear double wishbone, sway bars, bushings, alignment specifications
Brakes:
Front Brembo (STI), Lucas (WRX) - Disc brakes, ABS system, brake fluid specifications, bleeding procedures, rotor and pad replacement
Steering:
Power assisted rack and pinion, steering column, pump, fluid specifications
Electrical System:
Battery, charging system, starter, lighting, horn, power windows, wipers, mirrors, power locks, fuses, relays, wiring diagrams
Climate Control:
HVAC system, A/C compressor, refrigerant R134a, heater core, blower motor, controls
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, trim, rust prevention, corrosion control
Body Interior:
Seats, dashboard, door panels, headliner, carpeting, safety belts, airbags
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter service, brake pad/rotor inspection and replacement, tire rotation, coolant flush
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical diagnostics, mechanical issues
Repair:
Engine component replacement (pistons, connecting rods, camshafts), transmission rebuild, clutch replacement, brake caliper overhaul, strut replacement, exhaust system repair, body panel repair, electrical component replacement
Diagnostics:
OBD-II scanning, sensor testing, actuator testing, pressure testing (fuel, oil, coolant), compression testing
Technical Specifications:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical troubleshooting and body repair. Suitable for professional mechanics and advanced DIY enthusiasts.
๐Ÿ“Š Manual Specifications
File Format
Compatibility:
All versions of Windows & Mac
Searchable:
Yes (typical for PDF manuals)
Printable:
Yes
Print Quality
Quality:
High Quality (as stated in description)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Wrx Engine:
2.5L Turbocharged EJ255 Boxer-4
Sti Engine:
2.5L Turbocharged EJ257 Boxer-4 (Intercooled Turbo)
Rs Engine:
2.5L Naturally Aspirated EJ253 Boxer-4 (typically)
Performance
Wrx Horsepower:
230 hp @ 5600 rpm
Wrx Torque:
235 lb-ft @ 3600 rpm
Sti Horsepower:
300 hp @ 6000 rpm
Sti Torque:
350 lb-ft @ 4000 rpm
Fuel System
Wrx Sti Fuel System:
Multi-point fuel injection (MPI), Electronic Throttle Control (ETC)
Required Fuel Octane:
Premium Unleaded 91 octane or higher recommended for WRX/STI
๐Ÿ”ง Transmission
Standard
Wrx Transmission:
5-speed Manual (TY756 or similar)
Sti Transmission:
6-speed Manual (TY856)
Optional
Wrx Sti Optional Transmission:
None (performance models were manual-only)
Features
Sti Center Differential:
Driver Controlled Center Differential (DCCD) with automatic and manual modes
Sti Differential Type:
Helical Limited Slip Front Differential, Torsen Limited Slip Rear Differential
๐Ÿ“ Dimensions
Exterior
Wheelbase:
103.0 inches (2616 mm)
Length:
173.8 inches (4415 mm)
Width:
69.7 inches (1770 mm)
Height:
57.1 inches (1450 mm)
Weights
Sti Curb Weight:
Approx. 3296 lbs (1495 kg)
Wrx Curb Weight:
Approx. 3143 lbs (1426 kg)
Wheel Bolt Pattern:
5x114.3 mm
Tire Size Sti:
225/45R17 (standard), 235/40R18 (optional/STI)
Tire Size Wrx:
225/45R17
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver), 4-Star (Passenger) for sedan models
IIHS Small Overlap Front:
Not Rated (typical for this era and model)
Active Features
ABS:
Standard on all models
Traction Control:
Standard on STI, optional/unavailable on some WRX trims
Electronic Stability Control:
Standard on STI, optional/unavailable on some WRX trims
Passive Features
Airbags:
Frontal airbags, front side-impact airbags (standard on STI, optional/standard on WRX depending on trim)
Seatbelts:
3-point front and rear seatbelts, pretensioners, force limiters
๐Ÿ’ก Technology Features
Infotainment
Head Unit:
Factory single-CD player with AM/FM radio, optional premium audio system
Display:
Simple LCD display for radio and clock
Driver Assistance
Cruise Control:
Standard
Anti Lock Brakes:
Standard
All Wheel Drive:
Symmetrical All-Wheel Drive with viscous coupling center differential (STI adds DCCD)
Connectivity
Auxiliary Input:
Optional on some models
Bluetooth:
Not available from factory
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe conditions) or 7,500 miles or 12 months (normal conditions) - refer to FSM for exact Subaru recommendations.
Transmission Fluid Change:
Every 30,000 - 60,000 miles (depends on driving conditions, refer to FSM)
Coolant Flush:
Every 30,000 miles or 2 years (using Subaru Super Coolant)
Spark Plug Replacement:
60,000 miles (Iridium)
Fluid Specifications
Engine Oil:
SAE 0W-30 Synthetic (API SN or higher recommended), capacity 4.8 US quarts (4.5 L) with filter
Sti Manual Transmission Fluid:
Subaru Extra-S Gear Oil 75W-90 (or equivalent GL-5 rated)
Wrx Manual Transmission Fluid:
Subaru Genuine Gear Oil API GL-5 75W-90
Brake Fluid:
DOT 3 or DOT 4
Coolant:
Subaru Super Coolant (Blue) - 50/50 mix with distilled water
Known Issues
Engine Ring Land Failure:
Common on EJ255/EJ257 engines, particularly with aggressive tuning or detonation. Manual details diagnosis and repair.
Clutch Wear:
Can be accelerated by aggressive driving, especially in STI models. Manual covers replacement and diagnosis.
Turbocharger Issues:
Potential for wear or failure if oil starvation or contamination occurs. Manual provides inspection and maintenance guidance.
Differential Issues:
Rear differential seal leaks or viscous coupling issues in AWD system. Manual covers inspection and repair.
๐Ÿ“š Vehicle History
Brand Heritage
Subaru Motorsports:
Long and successful history in the FIA World Rally Championship, contributing to the Impreza's performance image
Model Evolution
Impreza Generations:
2006 model is part of the second generation (GD chassis, 2002-2007), specifically a mid-cycle refresh with styling updates and performance enhancements
Production
Manufacturing Location:
Ota City, Gunma, Japan
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver 10Best:
Subaru Impreza WRX STI was frequently named to Car and Driver's 10Best list in its production years.
Rally Performance:
The Impreza platform is synonymous with Subaru's numerous World Rally Championship victories.
Enthusiast Community:
Consistently ranks high among automotive enthusiasts for its driving dynamics and performance potential.
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