The King Quad LT-A500FK6, released in 2006, is a high-performance utility ATV celebrated for its robust engineering and capable design. This model is powered by a liquid-cooled, 4-stroke, SOHC V-twin engine, delivering approximately 32 HP and 30 lb-ft of torque, coupled with an automatic CVT transmission featuring selectable 2WD/4WD and a locking front differential. Its independent front and rear suspension, along with significant ground clearance, ensures excellent handling and maneuverability across various terrains. The King Quad is built for demanding tasks, offering substantial rack capacity and a towing capacity of up to 600 kg, positioning it as a strong contender in the premium utility ATV segment. This comprehensive workshop service manual provides detailed guidance for the repair and overhaul of the 2006 King Quad LT-A500FK6. Covering a wide array of systems including the engine, fuel, transmission, drivetrain, suspension, steering, brakes, and electrical systems, this 459-page English-language manual is an essential resource for professional technicians and experienced DIY mechanics. It includes step-by-step repair and overhaul procedures, maintenance schedules, troubleshooting guides, technical specifications, torque values, and wiring diagrams, enabling effective maintenance and repair to ensure the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-A500FK6 Year: 2006 Codes Model Code: LT-A500FK6 👋 Introduction Market Position Category: High-performance utility ATV. Segment: Premium utility ATV segment, known for power and capability. Competitive Analysis Competitors: Yamaha Grizzly 660, Polaris Sportsman 500, Can-Am Outlander 400. Key Features Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin. Drivetrain Features: Shaft drive, 2WD/4WD selection with locking front differential. Suspension Features: Independent front and rear suspension. Transmission Type: Automatic (CVT) with engine braking. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of the Suzuki King Quad LT-A500FK6 2006 model. Target Audience: Professional technicians and experienced DIY mechanics. Page Count Total Pages: 459 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, repair, and reassembly, including top-end, bottom-end, lubrication, and cooling systems. Fuel System: Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, and related components. Transmission: Automatic transmission (CVT) operation, maintenance, disassembly, inspection, and repair of internal components. Drivetrain: Front and rear driveshafts, differentials, axle shafts, hubs, and universal joints. Suspension: Front and rear suspension systems, including shock absorbers, control arms, bushings, steering knuckles, and related components. Steering: Steering system components, including handlebars, tie rods, steering column, and steering knuckle components. Brakes: Hydraulic brake system, including master cylinders, brake lines, calipers, brake pads, brake discs, and bleeding procedures. Electrical System: Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, instrumentation, and wiring diagrams. Cooling System: Radiator, cooling fan, thermostat, water pump, and coolant flow. Frame And Bodywork: Frame inspection and repair, body panel removal and installation, seating, and accessories. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, and general upkeep. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, symptom analysis, and repair strategies. Repair: Detailed step-by-step repair procedures for all major and minor components. Overhaul: Comprehensive instructions for complete disassembly, cleaning, inspection, and reassembly of key mechanical assemblies. Specifications And Measurements: Torque specifications, clearance measurements, wear limits, and dimensional data for critical components. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, suitable for printing specific sections or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Typically yes, depending on PDF creation method (assuming standard search functionality). Printability Printable: Yes, allows for printing of individual pages or sections. ⚙️ Engine Specifications Primary Engine Engine Code: Unspecified (Commonly referred to as the 500 V-Twin) Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 493 cc (30.0 cubic inches) Bore X Stroke: 65.0 mm x 74.4 mm (2.56 in x 2.93 in) Compression Ratio: 8.6:1 Performance Horsepower: Approximately 32 HP (at crankshaft, estimated) Torque: Approximately 30 lb-ft (at crankshaft, estimated) Fuel System Fuel Delivery: Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Ignition Ignition System: Electronic ignition (CDI) Lubrication Oil Capacity: 2.3 L (2.4 US qt.) with filter change Recommended Oil: SAE 10W-40 API SE, SF, SG or higher Cooling System Cooling Medium: Ethylene glycol-based coolant with distilled water (50/50 mix) 🔧 Transmission Standard Type: Automatic (CVT) with High/Low range and Reverse Optional Optional Transmissions: N/A Features Drive Modes: 2WD / 4WD with locking front differential Engine Braking: Yes, inherent in the CVT design Fluid Specifications Transmission Fluid Type: Suzuki recommends specific CVT fluid or equivalent API GL-4, SAE 75W-90 gear oil for certain applications within the transmission, refer to manual for exact specifications and fill points. 📐 Dimensions Exterior Overall...