The Volvo S60, produced in 2006, represents a premium compact executive sedan known for its exceptional safety, Scandinavian design, comfort, and performance. Built on the P2 platform and manufactured in Belgium and Sweden, this model offers a range of engine options, including naturally aspirated and turbocharged variants, delivering power outputs typically between 170 to 257 horsepower. Its engineering quality is underscored by advanced safety features such as ABS, EBD, DSTC, multiple airbags, and the Whiplash Protection System (WHIPS), contributing to its consistent recognition for safety. The S60 is designed to provide a refined driving experience, competing with established luxury brands and embodying Volvo's heritage of automotive innovation. This comprehensive Workshop Repair Service Manual in English is designed to assist owners, mechanics, and technicians in maintaining and repairing the Volvo S60 (P2 chassis). Covering all models, engines, trims, and transmission types, the manual provides hundreds of pages of detailed information. It includes step-by-step repair procedures, general maintenance guidelines, troubleshooting diagnostics for various systems like the engine, transmission, brakes, electrical, and chassis, along with detailed diagrams, drawings, and photos. This resource is invaluable for ensuring the proper upkeep and longevity of your vehicle, enabling efficient repairs and saving costs. 🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2006 Codes Chassis Code: P2 👋 Introduction Market Position Positioning: Premium compact executive sedan Competitive Analysis Competitors: BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Lexus IS Key Features Brand Philosophy: Safety, Scandinavian design, comfort, and performance Manual Value Proposition: Enables DIY repairs, saving significant costs, and ensuring proper maintenance 📋 Manual Details Coverage Areas Vehicle Variants Covered: All Models/Engines/Trim/Transmissions Types Page Count Estimated Page Count: hundreds of pages Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Electrical System: Yes Wiring Diagrams: Yes Suspension: Yes Steering: Yes Cooling System: Yes Fuel Injection Fuel System: Yes Emission System: Yes Heater Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive: Yes Axle: Yes Procedures Included General Maintenance: Yes Troubleshooting: Yes Periodic Lubrication: Yes Diagnostic Procedures: Yes Repair Procedures: Yes Maintenance Procedures: Yes Disassembly Assembly: Yes Cleaning Reinstalling: Yes Electrical Troubleshooting: Yes Technical Depth Depth: Professional Technician Level Illustrations: Detailed diagrams, drawings, and photos Instructions: Numbered step-by-step instructions Critical Information: Notes, cautions, and warnings 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: Not Applicable (Digital) Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 2.4L naturally aspirated and turbocharged variants (e.g., B5244S4, B5244T5) Performance Horsepower Range: Typically 170-257 hp depending on variant Torque Range: Varies by engine, but generally 170-275 lb-ft Fuel System Injection Type: Sequential Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type: Likely a 5-speed Geartronic™ automatic transmission (AW55-50/51SN) or a 6-speed manual transmission Optional Optional Transmission: AWD (All-Wheel Drive) with Geartronic™ automatic Features Geartronic Feature: Manual shifting mode for the automatic transmission 📐 Dimensions Exterior Body Style: 4-door Sedan Weights Curb Weight: Approx. 3,300 - 3,600 lbs (1,500 - 1,630 kg) 🛡️ Safety Features Ratings NHTSA Ratings: Likely achieved 5-star ratings in frontal and side impact tests from NHTSA for its generation Active Features Active Safety Features: ABS, EBD, Traction Control, Stability Control (DSTC - Dynamic Stability and Traction Control) Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), whiplash protection system (WHIPS), reinforced safety cage 💡 Technology Features Infotainment Infotainment System: Volvo Audio System with CD player, optional Dolby Surround Sound, optional navigation system. Driver Assistance Driver Assistance Features: Cruise control, parking assistance sensors (optional) Connectivity Connectivity Features: Optional Bluetooth integration for hands-free calling. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, using synthetic oil. Timing Belt Replacement: For non-turbo engines, usually around 105,000 miles (168,000 km) or 7 years. Turbocharged engines may have a timing chain. Coolant Change Interval: Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years. Fluid Specifications Engine Oil Specification: SAE 0W-30 synthetic oil is commonly recommended (e.g., API SM/SN, ACEA A3/B4) Transmission Fluid Type: For AW55-50/51SN: JWS 3309 / AW-1 automatic transmission fluid. Check manual for specific type. Coolant Type: Volvo Premium Coolant (Blue or Green ethylene glycol based) or equivalent meeting Volvo's specifications. Known Issues Common Issues: PCV system blockage (leading to oil leaks and rough idle), ABS module failure, ignition coil failure, strut mount wear. 📚 Vehicle History Brand Heritage Heritage Focus: Volvo's long-standing commitment to automotive safety and innovative design Model Evolution Second Generation P2: The 2006 S60 belongs to the...