This manual covers the TC250 motocross motorcycle, produced for the 2007 and 2008 model years. Engineered for competitive off-road riding, the TC250 features a potent 250cc liquid-cooled two-stroke engine, a 6-speed manual transmission, and a robust chassis designed for agility and performance. With a rich heritage in motocross racing, models are recognized for their build quality and capability on challenging terrain. This resource provides in-depth information tailored for owners and technicians seeking to maintain and optimize this performance-oriented machine. This comprehensive workshop service repair manual, written in English, is designed to guide users through all aspects of the TC250. It includes detailed procedures for engine systems, drivetrain, chassis components, and electrical systems, along with critical specifications, tool requirements, and troubleshooting guides. The manual facilitates routine maintenance, scheduled servicing, and complex repairs, empowering users to perform diagnostics and rebuilds at a professional level. Its extensive coverage ensures that owners and mechanics have the factory-level knowledge necessary to keep the TC250 in peak condition. 🏷️ Basic Information Identification Make: Husqvarna Model: TC250 Year: 2007, 2008 Vehicle Type: Motocross Motorcycle Codes Engine Code: Likely a 250cc single-cylinder, liquid-cooled two-stroke (specific codes vary by sub-model/region, but typical for this era and model) Chassis Code: Refer to VIN for specific chassis identification (typical for motocross bikes) 👋 Introduction Market Position Positioning: A professional-grade technical resource for owners and independent repair shops of the Husqvarna TC250 motocross model. Competitive Analysis Comparison: This manual is presented as the same quality and completeness as those used by official service centers, offering a factory-level resource directly to the end-user. Key Features Features: Offers significant cost savings on repairs, empowers DIY maintenance, includes hundreds of pages of detailed information and diagrams, and provides access to troubleshooting and electrical system diagnostics. 📋 Manual Details Coverage Areas Covered Models: All Models/Engines/Trim/Transmissions Types for Husqvarna TC250 2007 and 2008 Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine top end, Engine lubrication system, Fuel system, Cooling system Drivetrain Systems: Clutch, Crankshaft, Transmission, Final Drive Chassis Systems: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams Procedures Included Diagnostic Procedures: Comprehensive diagnostic information, Troubleshooting procedures Maintenance Procedures: Routine maintenance, Scheduled maintenance Repair Procedures: Detailed repair procedures, Disassembly, Assembly, Reinstallation Technical Information: Critical specifications, Tool requirements, Diagrams and detailed information Technical Depth Depth: Professional-level repair and maintenance, covering basic to advanced diagnostics and rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality Zoom: Zoom IN/OUT Delivery Method Delivery: Instant Download Required Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: 250cc liquid-cooled, two-stroke, single-cylinder engine (typical configuration for TC250) Performance Bore X Stroke: Specifics would be detailed within the manual (typical for this displacement: ~66.4mm x 72mm) Compression Ratio: Specifics would be detailed within the manual (typically around 8.5:1 - 9.5:1 for a 2-stroke) Horsepower: Estimated 40-45 HP (typical for this class of motocross bike) Torque: Estimated 25-28 lb-ft (typical for this class of motocross bike) Fuel System Carburetor Type: Likely a Keihin PWK or similar performance-oriented carburetor (e.g., Keihin PWK 38 AS) Fuel Type: Unleaded gasoline with a specific octane rating (detailed in manual) Fuel Delivery: Carbureted Ignition System Ignition Type: Digital CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Type: 6-speed manual transmission Optional Options: Not applicable for this model year and type Features Clutch Type: Wet multi-plate clutch Transmission Fluid: Specific grade and capacity detailed in the manual (typically a high-quality 2-stroke transmission oil) 📐 Dimensions Exterior Wheelbase: Specifics available in manual (typically around 57-58 inches) Weights Dry Weight: Specifics available in manual (typically around 220-230 lbs) Fuel Tank Capacity: Specifics available in manual (typically around 2.4-2.6 gallons) 🛡️ Safety Features Ratings Safety Features: Standard motocross safety features, emphasis on rider skill and protective gear. No electronic safety aids like ABS or traction control on this model. Active Features Active Safety: Responsive braking system (disc brakes front and rear), stable chassis geometry for control. Passive Features Passive Safety: Durable frame construction, protective bodywork. Rider responsibility for safety equipment. 💡 Technology Features Infotainment Infotainment Features: Not applicable; this is a performance-oriented motocross motorcycle with no integrated infotainment systems. Driver Assistance Assistance Systems: Not applicable; no electronic driver assistance systems are featured on this model. Connectivity Connectivity Options: Not applicable; this is a pure motocross machine without any connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Specifics for transmission oil detailed in manual (typically after break-in and then periodically based on usage) Air Filter Cleaning: Frequent cleaning/replacement recommended depending on riding conditions (detailed in manual) Spark Plug Replacement: Specific intervals for spark...