ISUZU D-MAX KB P190 Holden ColorADO Service Repair Manual 2007-2009

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🏷️ Basic Information Identification Make: Isuzu / Holden Model: D-Max / Colorado Chassis Code: KB P190 Years Covered: 2007-2009 Codes Product Identifier: ISUZU D-MAX KB P190 Holden ColorADO Service Repair Manual 2007-2009 PDF Download 👋 Introduction Market Position Segment: Light commercial vehicle (LCV) / Pickup Truck. Target Audience: Commercial fleet owners, tradespeople, and individuals requiring robust and reliable utility vehicles. Competitive Analysis Competitors 2007 2009: Toyota Hilux, Mitsubishi Triton/Pajero Sport, Ford Ranger, Mazda BT-50, Nissan Navara, Holden Rodeo (predecessor). Key Features Durability: Known for Isuzu's reputation for robust diesel engines and durable chassis construction, particularly in commercial applications. Versatility: Designed for both work and leisure, capable of carrying heavy loads and towing, often with 4WD capability. Manual Value Proposition: Provides professional-grade repair information, enabling owners to perform maintenance and repairs themselves, saving costs and ensuring longevity. 📋 Manual Details Coverage Areas General Coverage: All repairs covered A-Z, all models within the specified year range. Specific Systems Coverage: Maintenance & Servicing, Engine, Clutch, Transmissions, Cooling Systems, Fuel & Exhaust, Ignition & Electrical, Brakes & Brake Assembly, Wheels & Tires, Steering & Suspension, Frame & Bodywork, Wiring Diagrams, Fault Finding Troubleshooting. Page Count Estimated Page Count: Indeterminate (PDF nature, often thousands of pages in compiled service manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing components. Engine Management: Fuel injection system (EFI), ignition system, emission control systems, engine control unit (ECU) operation. Clutch: Clutch assembly, hydraulic system, release bearing, pressure plate, clutch disc. Transmission Manual: Manual transmission disassembly, assembly, gear shift mechanism, component inspection. Transmission Automatic: Automatic transmission operation, disassembly, assembly, torque converter, valve body. Transfer Case: Four-wheel drive (4WD) system operation, transfer case disassembly, assembly, lubrication. Cooling System: Radiator, cooling fan, water pump, thermostat, coolant hoses, pressure testing. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, injectors, pressure regulator, fuel capacity. Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust pipes, hangers, emissions control. Ignition System: Spark plugs, ignition coils, wiring, timing. Electrical System Charging: Alternator, battery, charging circuit diagnostics. Electrical System Starting: Starter motor, starter circuit, ignition switch. Lighting System: Headlights, taillights, interior lighting, bulb types, troubleshooting. Instrumentation: Dashboard gauges, warning lights, sensor inputs. Braking System Hydraulic: Brake master cylinder, brake lines, brake fluid specifications, bleeding procedures. Braking System Mechanical: Brake calipers, brake pads, brake discs/rotors, brake drums, parking brake mechanism. ABS: Anti-lock Braking System (ABS) components, sensors, hydraulic unit, troubleshooting. Wheels And Tires: Tire pressure, rotation, balancing, wheel alignment, lug nut torque specifications. Steering System: Steering wheel, steering column, steering gear, power steering system (hydraulic/electric), pump, fluid. Suspension Front: Independent front suspension components, control arms, ball joints, shock absorbers, springs, bushings. Suspension Rear: Rear suspension components (e.g., leaf springs, shock absorbers), axle housing. Frame And Bodywork: Chassis structure, body panels, doors, hood, tailgate, glass replacement, corrosion prevention. Interior Trim: Seat removal, dashboard disassembly, interior paneling. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant. Safety Features: Airbag system, seat belts, ABS. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, lubrication points, tire rotation. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based diagnostics. Repair Procedures: Step-by-step instructions for component replacement, rebuilding, and adjustment. Installation: Procedures for installing new or replacement parts. Rebuilding: Detailed instructions for overhauling major components like engines and transmissions. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds. Suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Capabilities: Includes diagnostic flowcharts, trouble codes, and component testing procedures. Wiring Diagrams: Detailed electrical wiring schematics for all vehicle systems, including power distribution, grounds, and component connections. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Compatibility: Works on all operating systems including Windows (95, 98, 2000, Me, XP, Vista, 7, 8, 10, 11) and macOS. PC & MAC Compatible. Searchability: Likely text-searchable within the PDF, allowing for quick navigation to specific topics. Print Quality Image Quality: High quality pictures and diagrams included. Readability: Easy to read format. Binding Type Type: Digital Download (N/A for physical binding) Paper Type Type: Digital (N/A for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Family Typical: Isuzu 4J series diesel engines (e.g., 4JH1-TC). Engine Displacement Typical: 3.0 Liters (2999 cc). Engine Type Typical: 4-cylinder, Turbocharged, Direct Injection Diesel. Bore X Stroke Typical: 95.4 mm x 104.9 mm. Compression Ratio Typical: 18.5:1 (or similar for common variants). Horsepower Typical: 130-160 HP (approx. 96-118 kW) @ 3600-4000 RPM (varies by specific engine tune and market). Torque Typical: 280-320 Nm (approx. 207-236 lb-ft) @ 1800-2600 RPM (varies by specific engine tune and market). Fuel System Fuel Type: Diesel. Injection System: Common Rail Direct Injection (CRDI) or similar advanced diesel injection....

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Sku: 41910

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Availability: In stock

Tags: 2007 2008 2009 Cars Colorado D-MAX Holden Isuzu KB P190 Pickup Truck

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Description

🏷️ Basic Information

Identification

Make:

Isuzu / Holden

Model:

D-Max / Colorado

Chassis Code:

KB P190

Years Covered:

2007-2009

Codes

Product Identifier:

ISUZU D-MAX KB P190 Holden ColorADO Service Repair Manual 2007-2009 PDF Download

👋 Introduction

Market Position

Segment:

Light commercial vehicle (LCV) / Pickup Truck.

Target Audience:

Commercial fleet owners, tradespeople, and individuals requiring robust and reliable utility vehicles.

Competitive Analysis

Competitors 2007 2009:

Toyota Hilux, Mitsubishi Triton/Pajero Sport, Ford Ranger, Mazda BT-50, Nissan Navara, Holden Rodeo (predecessor).

Key Features

Durability:

Known for Isuzu's reputation for robust diesel engines and durable chassis construction, particularly in commercial applications.

Versatility:

Designed for both work and leisure, capable of carrying heavy loads and towing, often with 4WD capability.

Manual Value Proposition:

Provides professional-grade repair information, enabling owners to perform maintenance and repairs themselves, saving costs and ensuring longevity.

📋 Manual Details

Coverage Areas

General Coverage:

All repairs covered A-Z, all models within the specified year range.

Specific Systems Coverage:

Maintenance & Servicing, Engine, Clutch, Transmissions, Cooling Systems, Fuel & Exhaust, Ignition & Electrical, Brakes & Brake Assembly, Wheels & Tires, Steering & Suspension, Frame & Bodywork, Wiring Diagrams, Fault Finding Troubleshooting.

Page Count

Estimated Page Count:

Indeterminate (PDF nature, often thousands of pages in compiled service manuals)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing components.

Engine Management:

Fuel injection system (EFI), ignition system, emission control systems, engine control unit (ECU) operation.

Clutch:

Clutch assembly, hydraulic system, release bearing, pressure plate, clutch disc.

Transmission Manual:

Manual transmission disassembly, assembly, gear shift mechanism, component inspection.

Transmission Automatic:

Automatic transmission operation, disassembly, assembly, torque converter, valve body.

Transfer Case:

Four-wheel drive (4WD) system operation, transfer case disassembly, assembly, lubrication.

Cooling System:

Radiator, cooling fan, water pump, thermostat, coolant hoses, pressure testing.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, injectors, pressure regulator, fuel capacity.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, exhaust pipes, hangers, emissions control.

Ignition System:

Spark plugs, ignition coils, wiring, timing.

Electrical System Charging:

Alternator, battery, charging circuit diagnostics.

Electrical System Starting:

Starter motor, starter circuit, ignition switch.

Lighting System:

Headlights, taillights, interior lighting, bulb types, troubleshooting.

Instrumentation:

Dashboard gauges, warning lights, sensor inputs.

Braking System Hydraulic:

Brake master cylinder, brake lines, brake fluid specifications, bleeding procedures.

Braking System Mechanical:

Brake calipers, brake pads, brake discs/rotors, brake drums, parking brake mechanism.

Anti-lock Braking System (ABS) components, sensors, hydraulic unit, troubleshooting.

Wheels And Tires:

Tire pressure, rotation, balancing, wheel alignment, lug nut torque specifications.

Steering System:

Steering wheel, steering column, steering gear, power steering system (hydraulic/electric), pump, fluid.

Suspension Front:

Independent front suspension components, control arms, ball joints, shock absorbers, springs, bushings.

Suspension Rear:

Rear suspension components (e.g., leaf springs, shock absorbers), axle housing.

Frame And Bodywork:

Chassis structure, body panels, doors, hood, tailgate, glass replacement, corrosion prevention.

Interior Trim:

Seat removal, dashboard disassembly, interior paneling.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant.

Safety Features:

Airbag system, seat belts, ABS.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, lubrication points, tire rotation.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based diagnostics.

Repair Procedures:

Step-by-step instructions for component replacement, rebuilding, and adjustment.

Installation:

Procedures for installing new or replacement parts.

Rebuilding:

Detailed instructions for overhauling major components like engines and transmissions.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds. Suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Capabilities:

Includes diagnostic flowcharts, trouble codes, and component testing procedures.

Wiring Diagrams:

Detailed electrical wiring schematics for all vehicle systems, including power distribution, grounds, and component connections.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Compatibility:

Works on all operating systems including Windows (95, 98, 2000, Me, XP, Vista, 7, 8, 10, 11) and macOS. PC & MAC Compatible.

Searchability:

Likely text-searchable within the PDF, allowing for quick navigation to specific topics.

Print Quality

Image Quality:

High quality pictures and diagrams included.

Readability:

Easy to read format.

Binding Type

Type:

Digital Download (N/A for physical binding)

Paper Type

Type:

Digital (N/A for physical paper type)

⚙️ Engine Specifications

Primary Engine

Engine Family Typical:

Isuzu 4J series diesel engines (e.g., 4JH1-TC).

Engine Displacement Typical:

3.0 Liters (2999 cc).

Engine Type Typical:

4-cylinder, Turbocharged, Direct Injection Diesel.

Bore X Stroke Typical:

95.4 mm x 104.9 mm.

Compression Ratio Typical:

18.5:1 (or similar for common variants).

Horsepower Typical:

130-160 HP (approx. 96-118 kW) @ 3600-4000 RPM (varies by specific engine tune and market).

Torque Typical:

280-320 Nm (approx. 207-236 lb-ft) @ 1800-2600 RPM (varies by specific engine tune and market).

Fuel System

Fuel Type:

Diesel.

Injection System:

Common Rail Direct Injection (CRDI) or similar advanced diesel injection.

Fuel Filter Part Number Example:

e.g., 8-97944721-0 (Isuzu genuine).

Performance

Emissions Standards Typical:

Euro 3 / ADR 80-3 equivalent (depending on market).

🔧 Transmission

Standard

Type:

5-speed Manual Transmission.

Optional

Type:

4-speed or 5-speed Automatic Transmission (depending on market and trim).

Features

Drive Type:

Rear-Wheel Drive (RWD) or Selectable Four-Wheel Drive (4WD).

Transmission Fluid Manual Spec Example:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 (verify with manual for specific application).

Transmission Fluid Automatic Spec Example:

Dexron III or equivalent (verify with manual for specific application).

📐 Dimensions

Exterior

Wheelbase Typical:

Approx. 3050 mm - 3100 mm (varies by cabin type: single cab, space cab, crew cab).

Length Typical:

Approx. 4900 mm - 5400 mm (varies by cabin and tray type).

Width Typical:

Approx. 1770 mm - 1800 mm.

Height Typical:

Approx. 1650 mm - 1750 mm.

Cargo

Tray Length Typical:

Approx. 1800 mm - 2400 mm (varies by configuration).

Weights

Gross Vehicle Weight Rating Gvwr Typical:

Approx. 2800 kg - 3100 kg.

Towing Capacity Typical:

Up to 3000 kg (braked trailer, market dependent).

🛡️ Safety Features

Ratings

Ancap Rating Typical:

Varies significantly by year and market. Early models may not have ANCAP ratings, later models might achieve 3 or 4 stars. (Specific rating for 2007-2009 needs verification).

Active Features

Standard on many models, optional on base trims.

Electronic Stability Control Esc:

Generally not standard on these model years, may be an option on higher trims.

Passive Features

Airbags:

Driver and front passenger airbags standard on most models.

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System Typical:

Basic AM/FM radio with CD player, often with auxiliary input. Higher trims may feature more advanced audio systems.

Connectivity Typical:

Limited to basic connectivity like CD player and optional auxiliary input. Bluetooth or USB connectivity less common for this era unless specified as an option.

Driver Assistance

Cruise Control:

Available on higher trim levels and optional on some models.

Parking Sensors:

Rarely standard, potentially an aftermarket or dealer-fitted option.

Connectivity

Telematics:

Not typically available on this model year; basic telematics were still emerging.

🔧 Maintenance

Service Intervals

Oil Change Interval Typical:

Every 5,000 - 10,000 km or 6-12 months, whichever comes first (highly dependent on driving conditions and oil used). Verify with manual.

Air Filter Replacement Interval Typical:

Every 20,000 - 40,000 km, or as needed based on dusty conditions. Verify with manual.

Fuel Filter Replacement Interval Typical:

Every 20,000 - 40,000 km for diesel, or as specified. Verify with manual.

Coolant Replacement Interval Typical:

Every 40,000 - 60,000 km or 2-3 years. Verify with manual.

Fluid Specifications

Engine Oil Type Typical:

API CI-4 or CH-4, SAE 15W-40 or 10W-30 (for diesel engines). Verify with manual for specific engine variant and climate.

Engine Oil Capacity Typical:

Approx. 7.0 - 7.5 Liters (including filter).

Brake Fluid Type Typical:

DOT 3 or DOT 4.

Power Steering Fluid Type Typical:

Dexron II or III equivalent (for hydraulic systems).

Known Issues

Common Issues General:

Turbocharger issues (wear, oil leaks), injector problems (clogging, failure), EGR valve issues, clutch wear (in manual transmissions), front suspension wear (bushings, ball joints), diesel particulate filter (DPF) issues (on later Euro-spec models, less common on 2007-2009).

Diesel Engine Maintenance Emphasis:

Regular fuel filter replacement and use of clean diesel fuel are critical for injector longevity. Proper warm-up and cool-down cycles for the turbocharger are recommended.

📚 Vehicle History

Brand Heritage

Isuzu Reputation:

Isuzu has a long-standing reputation for producing durable, reliable diesel engines and commercial vehicles worldwide.

Model Evolution

D Max Lineage:

The D-Max platform originated from the Isuzu Rodeo/TF platform and has been a global bestseller for Isuzu. The KB P190 represents a significant evolution, often sold as the Holden Colorado in Australia and New Zealand.

Holden Colorado Connection:

Holden, a subsidiary of General Motors, rebadged and sold Isuzu's D-Max platform as the Colorado in many markets, particularly Australia and New Zealand, during this era.

Production

Manufacturing Locations Typical:

Thailand (GM-Isuzu collaboration manufacturing base), Indonesia, Ecuador, and other global facilities.

🏆 Awards & Recognition

Recognitions

Awards General:

The D-Max/Colorado platform has received numerous accolades for its durability, reliability, and value in various markets, often being ranked highly in customer satisfaction surveys for pickup trucks in its class during its production run.